Removal
1.

Remove the engine cover.

2.

Disconnect the battery negative terminal.

3.

Disconnect the turbo charger actuator vacuum hose.

(Refer to Intake And Exhaust System – “Exhaust Manifold”)

4.

Disconnect the engine wiring harness connectors and remove the wiring harness protectors.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=349&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E4+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5Enone%5Enone%5E401%5E2%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank"> (U-II 1.4L : Refer to Fuel System – “Engine Control System”)</a>

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5Enone%5Enone%5E401%5E2%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(U-II 1.6L : Refer to Fuel System – “Engine Control System”)</a>

(1)

Air control valve connector

(2)

Injector connectors

(3)

Cam position sensor (CMPS) connector

(4)

Electric EGR control valve connector

(5)

Exhaust gas temperature sensor (#1, #2) connectors

(6)

Difference pressure sensor connector

(7)

Lambda sensor connector

(8)

Rail pressure sensor connector

(9)

Glow plug connector (A)

(10)

Alternator connector (A) and the cable (B)

Tightening torque

Cable (B):

9.8 ~ 14.7N.m (1.0 ~ 1.5kgf.m, 7.2 ~ 10.8lb-ft)

5.

Remove the high pressure pipes (A) and the fuel return hose (B).

349<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=349&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E4+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1490%5E14902000%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1490%5E14902000%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(U-II 1.4L : Refer to Fuel System – “Common Rail”)</a>

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1490%5E14902000%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1490%5E14902000%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(U-II 1.6L : Refer to Fuel System – “Common Rail”)</a>

6.

Remove the injectors (C).

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=349&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E4+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5E14201920%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14201920%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14201920%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14201920%5Enone%5E801%5E5%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(U-II 1.4L : Refer to Fuel System - "Injector")</a>

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=349&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E4+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5E14201920%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14201920%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14201920%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14201920%5Enone%5E801%5E5%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(U-II 1.4L : Refer to Fuel System - "Injector")</a>

7.

Remove the vacuum hoses and pipes (D).

[1.4L]
[1.6L]
8.

Remove the cylinder head cover (A).

Installation
1.

Install the cylinder head cover (A) with new head cover gasket.

Tighten the cylinder head cover bolts in the sequence shown.

Tightening torque

1st : 3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3lb-ft)

2st : 8.8 ~ 10.8N.m (0.9 ~ 1.1kgf.m, 6.5 ~ 8.0lb-ft)

note

Standard liquid gasket : LOCTITE 5900, LOCTITE 5900H, THREE BOND 1217H

Check that the mating surfaces are clean and dry before applying liquid gasket.

Apply liquid gasket in a 7mm (0.28in) wide bead without stopping.

Assemble the cylinder head cover in 5 minutes after applying the liquid gasket.

After assembly, wait at least 30 minutes before filling the engine with oil.

Apply liquid gasket to T-joint before assembling cylinder head cover.

2.

Install in the other parts reverse order of removal.

Яндекс.Метрика