Remove the cylinder head cover.

(Refer to Cylinder Head Assembly – “Cylinder Head Cover”)

Remove the timing chain.

(Refer to Timing System – “Timing Chain”)

Remove the exhaust manifold.

(Refer to Intake And Exhaust System - "Exhaust Manifold")

Remove the intake manifold.

(Refer to Intake And Exhaust System - "Intake Manifold")

Remove the common rail.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=349&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E4+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1490%5E14902000%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1490%5E14902000%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(U-II 1.4L : Refer to Fuel System – “Common Rail”)</a>

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1490%5E14902000%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1490%5E14902000%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(U-II 1.6L : Refer to Fuel System – “Common Rail”)</a>

Remove the thermostat housing.

(Refer to Cooling System – “Thermostat”)

Remove the EGR cooler.

(Refer to Cooling System – “EGR cooler”)

Remove the glow plug (A).

Remove the camshaft.

(Refer to Cylinder Head Assembly – “Camshaft”)

Remove the cam follower (A).

Remove the HLA(Hydraulic Lash Adjust).

Remove the cylinder head bolts, then remove the cylinder head.

(1)

Using bit socket (12PT), uniformly loosen and remove the 10 cylinder head bolts, in several passes, in the sequence shown. Remove the 10 cylinder head bolts.

caution

Head warpage or cracking could result from removing bolts in an incorrect order.

(2)

Lift the cylinder head (A) from the dowels on the cylinder block and replace the cylinder head on wooden blocks on a bench.

caution

Be careful not to damage the contact surfaces of the cylinder head and cylinder block.

Remove the cylinder head gasket.

(Refer to Cylinder Head Assembly – “Cylinder Head Gasket”)