6.
Remove the radiator upper hose (A) and lower hose (B).
note
Install the radiator hoses as shown illustrations.
Use fender covers to avoid damaging painted surfaces.
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
Mark all wiring and hoses to avoid misconnection.
Remove the engine cover.
Remove the battery and battery tray.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&firstnodedesc=Engine+Electrical+System&sitinfolist=11%5E1125%5E11250200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E3%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Electrical System - "Battery")</a>
Remove the under cover.
Drain the engine coolant.
(Refer to Cooling System - "Coolant")
Remove the intercooler pipes and hoses.
(Refer to Intake And Exhaust System - "Intercooler Pipe & Hose")
Remove the radiator upper hose (A) and lower hose (B).
Install the radiator hoses as shown illustrations.
Disconnect the fuel lines (A).
Disconnect the brake booster vacuum hose (A).
Disconnect the heater hoses (A).
Install the heater hoses as shown illustrations.
Recover the refrigerant and then remove the high pressure pipe and low pressure pipe.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=ac&mmcid=5&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+MPI&firstnodedesc=Heating%2CVentilation%2C+Air+Conditioning&sitinfolist=71%5E7120%5E71200200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Eac%5E5%5Enone%5Enone%5Enone%5ESHOP%5E%2471%5E7120%5E71200200%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Eac%5E5%5Enone%5Enone%5Enone%5ESHOP%5E%2471%5E7120%5E71200200%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Eac%5E5%5Enone%5Enone%5Enone%5ESHOP%5E%2471%5E7120%5E71200200%5Enone%5E801%5E2%5EENG%5EKM%5EJD12%5E2013%5Eac%5E5%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Heating, Ventilation Air conditioning -"Compressor")</a>
Disconnect the glow plug connector (A).
Disconnect the water sensor connector, the heater connector.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=349&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E4+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1490%5E14900300%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(U-II 1.4L : Refer to Fuel System - "Fuel Filter")</a>
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1490%5E14900300%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(U-II 1.6L : Refer to Fuel System - "Fuel Filter")</a>
Remove the engine wirings from the engine room.
Remove the (+) cable nut (A).
Disconnect the EMS block (B).
Disconnect the fuse box connector (C).
Disconnect the battery sensor connector (D).
Remove the ground bolts (E).
Remove the engine wirings from the engine room.
Remove the transaxle wire harness connectors and control cable from the transaxle.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=tr&mmcid=242&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&firstnodedesc=Manual+Transaxle+System&sitinfolist=51%5E5105%5E51050100%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Etr%5E242%5Enone%5Enone%5Enone%5ESHOP%5E%2451%5E5105%5E51050100%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Etr%5E242%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Manual Transaxle System - "Manual Transaxle")</a>
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=tr&mmcid=252&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&firstnodedesc=Automatic+Transaxle+System&sitinfolist=52%5E5205%5E52050100%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Etr%5E252%5Enone%5Enone%5Enone%5ESHOP%5E%2452%5E5205%5E52050100%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Etr%5E252%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Automatic Transaxle System - "Automatic transaxle")</a>
Disconnect the automatic transaxle fluid cooler hoses (A).
Remove the front muffler.
(Refer to Intake And Exhaust System - "Muffler")
Remove the roll rod bracket and the roll rod mounting support bracket.
(Refer to Engine And Transaxle Assembly - "Engine Mounting")
Remove the sub frame.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=ss&mmcid=3&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+MPI&firstnodedesc=Suspension+System&sitinfolist=21%5E2105%5E21050550%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Ess%5E3%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Suspension System – “Sub Frame”)</a>
After removing the sub frame mounting bolt, the engine and transaxle assembly may fall downward, and so support them securely with floor jack.
Verify that the hoses and connectors are disconnected before removing the engine and transaxle assembly.
Disconnect the ground cable, and then remove the engine mounting bracket.
(Refer to Engine And Transaxle Assembly - "Engine Mounting")
Disconnect the ground cable (A).
Remove the transaxle mounting bracket through bolts (A).
Tightening torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)
Remove the engine and transaxle assembly by lifting vehicle.
When remove the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.
Install in the reverse order of removal.
Perform the followings :
Adjust shift cable.
Adjust throttle cable.
Refill engine with engine oil.
Refill transaxle with fluid.
Refill radiator and reservoir tank with engine coolant.
Place heater control knob on "HOT" position.
Bleed air from the cooling system.
Start engine and let it run until it warms up. (until the radiator fan operates 3 or 4 times.)
Turn Off the engine. Check the level in the radiator, add coolant if needed. This will allow trapped air to be removed from the cooling system.
Put radiator cap on tightly, then run the engine again and check for leaks.
Clean battery posts and cable terminals with sandpaper assemble them, then apply grease to prevent corrosion.
Inspect for fuel leakage.
After assemble the fuel line, turn on the ignition switch (do not operate the starter) so that the fuel pump runs for approximately two seconds and fuel line pressurizes.
Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.
