3.
Disconnect the water temperature sensor connector (A).
Disassembly of the thermostat would have an adverse effect, causing a lowering of cooling efficiency.
Drain the engine coolant so its level is below thermostat.
Disconnect the radiator upper hose.
(Refer to Coolant System - "Radiator Hose")
Disconnect the water temperature sensor connector (A).
Remove the water inlet fitting (A) and thermostat (B).
Tightening torque :
24.5 ~ 34.3 N.m (2.0 ~ 2.5kgf.m, 18.1 ~ 25.3 Ib-ft)
Remove the battery and battery tray.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&firstnodedesc=Engine+Electrical+System&sitinfolist=11%5E1125%5E11250200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E3%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Electrical System - "Battery")</a>
Remove the air duct and air cleaner assembly.
(Refer to Intake And Exhaust System - "Air Cleaner)
Disconnect the heater hose.
(Refer to Coolant System - "Heater Hose")
Remove the thermostat housing.
Tightening torque :
9.8 ~ 11.8 N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7 Ib-ft)
Install in the reverse order of removal.
Fill with engine coolant.
(Refer to Cooling System - "Coolant").
Start engine and check for leaks.
Immerse the thermostat in water and gradually heat the water.
Check the valve opening temperature.
Valve opening temperature: 90±1.5°C(194±34.7°F)
Full opening temperature: 100°C (212°F)
If the valve opening temperature is not as specified, replace the thermostat.
Check the valve lift.
Valve lift : 8mm (0.3in) or more at 100°C (212°F)
If the valve lift is not as specified, replace the thermostat.
