4.
Disconnect the fuel return hose (A) and high pressure pipe (B).
Remove the air duct and air cleaner assembly.
(Refer to Intake And Exhaust System - "Air Cleaner”)
Disconnect the wiring connector.
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=349&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E4+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5Enone%5Enone%5E401%5E2%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank"> (U-II 1.4L : Refer to Fuel System - “Engine Control System”)</a>
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5Enone%5Enone%5E401%5E2%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(U-II 1.6L : Refer to Fuel System - “Engine Control System”)</a>
The VGT (or WGT) control solenoid valve connector.
The air control valve (ACV) connector.
The variable swirl control actuator connector.
Remove the oil level gauge guide.
(Refer to Lubrication System - "Oil Level Gauge and Pipe")
Disconnect the fuel return hose (A) and high pressure pipe (B).
Remove the intercooler outlet hose.
(Refer to Intake and Exhaust System - "Intercooler Pipe and Hose")
Remove the air control valve (ACV).
<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&ec=&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5E14206600%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14206600%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14206600%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14206600%5Enone%5E801%5E6%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Fuel System - "Air Control Valve (ACV)")</a>
Disconnect the EGR cooler outlet pipe (A) from the EGR cooler.
Tightening torque:
19.6 ~ 23.5 N.m (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4 lb-ft)
Remove the VGT (or WGT) solenoid valve bracket (A).
Tightening torque:
6.9 ~ 10.8 N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 8.0 lb-ft)
Remove the fuel temperature sensor bracket (A).
Tightening torque:
6.9 ~ 10.8 N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 8.0 lb-ft)
Remove the variable swirl actuator mounting bolts (A).
Tightening torque:
6.9 ~ 10.8 N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 8.0 lb-ft)
Remove the intake manifold (A) with the gasket (B).
Tightening torque:
19.6 ~ 23.5 N.m (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4 lb-ft)
When installing, replace with new gaskets.
Install in the reverse order of removal.
