Removal and Installation
1.

Remove the air duct and air cleaner assembly.

(Refer to Intake And Exhaust System - "Air Cleaner)

2.

Remove the cowl top cover and wiper motor.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=imm&mmcid=1&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+MPI&firstnodedesc=Body+Electrical+System&sitinfolist=92%5E9236%5E92360200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Eimm%5E1%5Enone%5Enone%5Enone%5ESHOP%5E%2492%5E9236%5E92360200%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Eimm%5E1%5Enone%5Enone%5Enone%5ESHOP%5E%2492%5E9236%5E92360200%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Eimm%5E1%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank"> (Refer to Body Electrical System – “Front wiper motor”) </a>

3.

Disconnect the engine wire harness connector.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=349&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E4+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5Enone%5Enone%5E401%5E2%5EENG%5EKM%5EJD12%5E2013%5Een%5E349%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank"> (U-II 1.4L : Refer to Fuel System - “Engine Control System”)</a>

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=348&group=SHOP&pdftype=&cat1=2013+%3E+D+1%2E6+TCI%2DU2&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5Enone%5Enone%5E401%5E2%5EENG%5EKM%5EJD12%5E2013%5Een%5E348%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(U-II 1.6L : Refer to Fuel System - “Engine Control System”)</a>

(1)

The glow plug connector (A)

(2)

The exhaust gas temperature sensor (#1, #2) connectors.

(3)

The difference pressure sensor connector.

(4)

The lambda sensor connector. (1.6L only)

4.

Loosen the difference pressure sensor connector fixing bolt (A).

5.

Remove the connector bracket (B).

6.

Disconnect turbo charger actuator vacuum hose (C).

7.

Remove the heat protector (D).

Tightening torque :

14.7 ~ 19.6N.m (1.5 ~ 2.0kgf.m, 10.8 ~ 14.5lb-ft)

8.

Remove the front muffler.

(Refer to Intake and Exhaust System - "Muffler")

9.

Remove the DPF (or WCC) converter brackets (A, B, C).

Tightening torque :

49.0 ~ 63.7N.m (5.0 ~ 6.5kgf.m, 36.2 ~ 47.0lb-ft)

10.

Remove the DPF (or WCC) converter (A).

Tightening torque :

49.0 ~ 63.7N.m (5.0 ~ 6.5kgf.m, 36.2 ~ 47.0lb-ft)

[1.4L]
[1.6L]
11.

Remove the intercooler hose and pipe (A).

(Refer to Intake and Exhaust System - "Intercooler Pipe and Hose")

12.

Remove the turbocharger oil feed pipe (A) and oil return pipe (B) from the cylinder block.

Tightening torque

Bolt (C) :

13.7 ~ 18.6N.m (1.4 ~ 1.9kgf.m, 10.1 ~ 13.7lb-ft)

Bolts (F) :

9.8 ~ 14.7N.m (1.0 ~ 1.5kgf.m, 7.2 ~ 10.9lb-ft)

Nuts (E) :

14.7 ~ 19.6N.m (1.5 ~ 2.0kgf.m, 10.9 ~ 14.5lb-ft)

Bolt (D) :

7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)

[1.4L]
[1.6L]
13.

Remove the turbocharger (A).

Tightening torque :

44.1 ~ 49.1N.m (4.5 ~ 5.0kgf.m, 32.6 ~ 36.2lb-ft)

[1.6L]
14.

Remove the exhaust manifold & turbocharger (A) with the gasket (B).

Tightening torque :

29.4 ~ 34.3 N.m(3.0 ~ 3.5 kgf.m, 21.7 ~ 25.3 lb-ft)

[1.4L]

Remove the exhaust manifold (A) with the gasket (B).

Tightening torque :

29.4 ~ 34.3N.m (3.0 ~ 3.5kgf.m, 21.7 ~ 25.3lb-ft)

[1.6L]
note

When installing, replace with new gaskets.

15.

Install in the reverse order of removal.

Яндекс.Метрика