13670923

1.

Install the cylinder head assembly.

(1)

Before installing, remove the hardened sealant from the cylinder block and cylinder head surface.

(2)

Before installing the cylinder head gasket, apply sealant on the upper surface of the cylinder block and reassemble the gasket within five minutes.

note

Refer to the illustration for applying sealant.

Width : 2.0 ~ 3.0mm(0.0787~0.1181in.)

Position : 1.0 ~ 1.5mm(0.0394~0.0591in.)

Specification : TB 1217H or LOCTITE 5900H

(3)

After installing the cylinder head gasket on the cylinder block, apply sealant on the upper surface of the cylinder head gasket and reassemble in five minutes.

2.

Place the cylinder head carefully not to damage the gasket.

3.

Install the cylinder head bolts with washers.

(1)

Tighten the 10 cylinder head bolts, in several passes, in the sequence shown.

Tightening torque :

29.4Nm (3.0kgf.m, 21.7lb-ft) + 90° + 90°

caution

Always use new cylinder head bolts.

4.

Install the oil control valve(OCV) (A).

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=88&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+GDI&ec=&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5E14202100%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14202100%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14202100%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank"> (Refer to Fuel System - "CVVT Oil Control Valve (OCV)")</a>

5.

Install the heater pipe.

(Refer to Cooling System - "Water Pipe")

6.

Install the weter control assembly, and bypass hose.

(Refer to Cooling System - "Water Control Assembly")

7.

Install the delivery pipe assembly.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=88&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+GDI&ec=&firstnodedesc=Fuel+System&sitinfolist=14%5E1490%5E14901000%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1490%5E14901000%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Fuel System - "Delivery Pipe")</a>

8.

Install the intake manifold.

(Refer to Intake And Exhaust System - "Intake Manifold")

9.

Install the exhaust manifold.

(Refer to Intake And Exhaust System - "Exhaust Manifold")

10.

Install the cam shaft.

(Refer to Cylinder Head Assembly - "Cam Shaft")

11.

Install the timing chain.

(Refer to Timing System - "Timing Chain")

12.

Install the timing chain cover.

(Refer to Timing System - "Timing Chain Cover)

13.

Install the OCV(Oil Control Valve) adaptor.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=88&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+GDI&ec=&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5E14202100%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14202100%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14202100%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank"> (Refer to Fuel System - "CVVT Oil Control Valve (OCV)")</a>

14.

Install the cylinder head cover.

(Refer to Cylinder Head Assembly - "Cylinder Head Cover")

caution

Do not reuse the disassembled gasket.

15.

Install the exhaust OCV (Oil control valve).

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=88&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+GDI&ec=&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5E14202100%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14202100%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1420%5E14202100%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank"> (Refer to Fuel System - "CVVT Oil Control Valve (OCV)")</a>

16.

Install the ignition coil.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=88&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+GDI&ec=&firstnodedesc=Engine+Electrical+System&sitinfolist=11%5E1105%5E11050100%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1105%5E11050100%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1105%5E11050100%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Eletrical System -"Ignition Coil")</a>

17.

Install the high pressure fuel pump and the roller tappet.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=88&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+GDI&ec=&firstnodedesc=Fuel+System&sitinfolist=14%5E1490%5E14902200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2414%5E1490%5E14902200%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Fuel System - "High Pressure Fuel Pump")</a>

18.

Install the vacuum pipe assembly (A).

Tightening torque :

9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)

19.

Connect the brake booster vacuum hose (A) and heater hose (B).

20.

Connect the The ETC (Electronic throttle control) connector and the MAPS (Manifold absolute pressure sensor).

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=88&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+GDI&ec=&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5Enone%5Enone%5E401%5E2%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Fuel System - "Engine Control System")</a>

21.

Connect the ECTS (Engine coolant temperature sensor) connector.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=88&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+GDI&ec=&firstnodedesc=Fuel+System&sitinfolist=14%5E1420%5Enone%5Enone%5E401%5E2%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Fuel System - "Engine Control System")</a>

22.

The A/C compressor switch connector, the alternator connector and the cable from the alternator “B” terminal.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=88&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+GDI&ec=&firstnodedesc=Engine+Electrical+System&sitinfolist=11%5E1125%5E11250100%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250100%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250100%5Enone%5E801%5E2%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250100%5Enone%5E801%5E7%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250100%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Electrical System - "Alternator")</a>

23.

Connect the aircon compressor connector.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=ac&mmcid=5&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+MPI&firstnodedesc=Heating%2CVentilation%2C+Air+Conditioning&sitinfolist=71%5E7120%5E71200200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Eac%5E5%5Enone%5Enone%5Enone%5ESHOP%5E%2471%5E7120%5E71200200%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Eac%5E5%5Enone%5Enone%5Enone%5ESHOP%5E%2471%5E7120%5E71200200%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Eac%5E5%5Enone%5Enone%5Enone%5ESHOP%5E%2471%5E7120%5E71200200%5Enone%5E801%5E2%5EENG%5EKM%5EJD12%5E2013%5Eac%5E5%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Heating, Ventilation Air conditioning -"Compressor")</a>

24.

Install the radoator upper hose and lower hose.

(Refer to Cooling System - "Radiator Hose")

25.

Install the engine room under cover.

26.

Install the ECM and then connect the ECM connector.

<a href="content.asp?vehicletype=Passenger&mfrcode=KM&area=KME&langcode=ENG&modelid=JD12&modelyr=2013&mmctype=en&mmcid=88&group=SHOP&pdftype=&cat1=2013+%3E+G+1%2E6+GDI&ec=&firstnodedesc=Engine+Electrical+System&sitinfolist=11%5E1125%5E11250200%5Enone%5E801%5E1%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E8%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E4%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%2411%5E1125%5E11250200%5Enone%5E801%5E3%5EENG%5EKM%5EJD12%5E2013%5Een%5E88%5Enone%5Enone%5Enone%5ESHOP%5E%24" target="_blank">(Refer to Engine Electrical System - "Battery")</a>

27.

Install the battery.

28.

Instal the air duct and air clean assembly.

(Refer to Intake and Exhaust System - "Air Cleaner")

29.

Install the battery assembly.

30.

Install the engine cover.