Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness and terminals.

Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Thoroughly check all connectors (and connections) for looseness, bending, corrosion, contamination, deterioration, and/or damage.

3.

Has a problem been found?

▶ Repair as necessary and then go to "Verification of Vehicle Repair" procedure.

▶ Go to "Power Circuit Inspection" procedure.

Power Circuit Inspection
1.

Ignition switch "OFF"

2.

Refer to "Shop Manual" and disconnect GRU connector.

3.

Ignition switch "ON"

4.

Measure the voltage between Pin No. 2 (Power) terminal of GRU harness connector and chassis ground.

5.

Measure the voltage between Pin No. 4 (ON/START Power) terminal of GRU harness connector and chassis ground.

Specification : B+

6.

Is the measured value within specification?

▶ Go to "Ground Circuit Inspection" procedure.

▶ Inspect and repair open or short in circuit, and then go to "Verification of Vehicle Repair" procedure.

Ground Circuit Inspection
1.

Ignition switch "OFF"

2.

Disconnect battery (-) cable.

3.

Refer to "Shop Manual" and disconnect GRU connector.

4.

Measure the resistance between Pin No. 5 (Ground) terminal of GRU harness connector and chassis ground.

Specification : Approx. below 1Ω

5.

Ignition switch "OFF"

6.

Refer to "Shop Manual" and disconnect GRU connector.

7.

Ignition switch "ON"

8.

Measure the voltage between Pin No. 2 (Power) terminal of GRU harness connector and chassis ground.(A)

9.

Measure the voltage between Pin No. 2 (Power) terminal and Pin No. 5 (Ground) terminal of GRU harness connector.(B)

Specification : Difference in (A) and (B) is less than 200 mV

10.

Is the measured value within specification?

▶ Go to "Signal Circuit Inspection" procedure.

▶ Inspect and repair open or short in circuit, and then go to "Verification of Vehicle Repair" procedure.

Signal Circuit Inspection
1.

Ignition switch "OFF"

2.

Refer to "Shop Manual" and disconnect GRU connector.

3.

Ignition switch "ON"

4.

Measure the voltage between Pin No. 1 (Feedback Signal) terminal of GRU harness connector and chassis ground.

5.

Measure the voltage between Pin No. 3 (Output Signal) terminal of GRU harness connector and chassis ground.

Specification :

Pin No. 1 (Feedback Signal) terminal : Approx. 9.9V

Pin No. 3 (Output Signal) terminal : Approx. 3.5V

6.

Is the measured value within specification?

▶ Go to "Component Inspection" procedure.

▶ Inspect and repair open or short in circuit, and then go to "Verification of Vehicle Repair" procedure.

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