Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness and terminals.

Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Thoroughly check all connectors (and connections) for looseness, bending, corrosion, contamination, deterioration, and/or damage.

3.

Has a problem been found?

▶ Repair as necessary and then go to "Verification of Vehicle Repair" procedure.

▶ Go to "CAN Communication Line Inspection" procedure.

CAN Communication Line Inspection
■ Inspection procedure for impedance measurement

When measuring impedance, it is generally necessary to disconnect the circuit being tested from the power supply before hand. The vehicle's battery should therefore be disconnected and wait about four minutes to allow all capacitors in the system to discharge.

Inspection procedure for resistance test:

1.

The CAN bus must be disconnected from the power supply.

2.

The measurement is taken between the CAN High and CAN Low leads.

3.

The measurement recorded may differ from the specified levels by a few ohms.

■ Resistance measurement with matching resistor
4.

Ignition "OFF" and disconnect the battery and wait about four minutes.

5.

Make sure all modules are properly connected.

6.

Measure resistance between Pin No. 3 (CAN High) and Pin No. 2 (CAN Low) terminal of PM sensor harness connector.

Specification : Approx. 60 Ω

7.

Is the measured value within specification?

▶ Go to "CAN Resistor Inspection" procedure.

▶ If the value is out of specification then, go to "CAN Resistor Inspection" procedure.

※ If the measured value is approx. 0Ω, then check for short CAN communication line.

※ If the measured value is approx. ∞Ω, then check for open CAN communication line.

■ CAN Resistor Inspection (Non DCT applied vehicle)
8.

Ignition switch "OFF"

9.

Disconnect battery (-) cable.

10.

Refer to "Shop Manual" and disconnect ECM connector.

11.

Measure the resistance between Pin No. 62 (CCP-CAN High) and Pin No. 79(CCP-CAN Low) terminal of ECM.

12.

Measure the resistance between Pin No. 63 (CCP-CAN High) and Pin No. 80 (CCP_CAN Low) terminal of ECM.

Specification : Approx. 120 Ω

■ CAN Resistor Inspection (DCT applied vehicle)
13.

Ignition switch "OFF"

14.

Disconnect battery (-) cable.

15.

Refer to "Shop Manual" and disconnect ECM connector.

16.

Measure the resistance between Pin No. 62 (CCP-CAN High) and Pin No. 79(CCP-CAN Low) terminal of ECM.

17.

Measure the resistance between Pin No. 63 (CCP-CAN High) and Pin No. 80 (CCP_CAN Low) terminal of ECM.

Specification : Approx. 120 Ω

18.

Is the measured value within specification?

▶ Go to "CAN Signal Inspection" procedure.

▶ Carefully re-do this troubleshooting guide steps.

▶ If no problems were found with the circuits or connectors, replace IGPM or ECM and then go to "Verification of Vehicle Repair" procedure.

■ CAN Signal Inspection
19.

Ignition switch "OFF"

20.

Connect VMI to GDS and launch the oscilloscope (2 Channel):

Channel A (+) : Pin No. 3 (CAN High) terminal (PM sensor connector)

Channel A (-) : Ground

Channel B (+) : Pin No. 2 (CAN Low) terminal (PM sensor connector)

Channel B (-) : Ground

21.

Ignition switch "ON"

Specification : CAN High voltage - Approx. 2.8V / CAN Low voltage - Approx. 2.3V (Average)

Fig.1) Normal CCP-CAN Signal Waveform

22.

Is the measured value withins specification?

▶ Fault might be intermittent and caused either by poor contact in connectors or wiring harness, or it has been repaired and control module memory is not cleared yet. Thoroughly check terminal of battery, all connectors ( and connections) for looseness, bending, corrosion, contamination, deterioration, and/or damage.

▶ Repair or replace as necessary and then go to "Verification of Vehicle Repair" procedure.

▶ Repair open or short in CAN communication line and then, go to "Verification of Vehicle Repair" procedure.

▶ If problem keep occurs, go to "Component Inspection" procedure.

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