Remove the dual clutch transmission from the vehicle.
(Refer to DCT System - "DCT")
Remove the dual clutch assembly.
(Refer to Dual Clutch System - "Dual Clutch Assembly")
Remove the clutch engagement bearing 1 (A) and 2 (B).
Remove the clutch engagement fork (A) and engagement bearing sleeve (B).
Check the assembled state of the dowel pins (A).
Apply the grease on end part of fork.
Specified grease : Extreme pressure grease for vehicle
Quantity : 0.1 ~ 0.2 g
Install the clutch engagement fork (A) and the bearing sleeve (B) together.
Tightening torque :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
Precisely install the shaft clutch engagement fork to the dowel pin.
Pretighten each bolt, and then fully tighten the bolts to the specified torque.
Install the engagement bearing 1 (A).
Align the bearing plastic guide and the clutch engagement fork 1.
Install the engagement bearing 2 (A).
Check that the bearing plastic stopper (B) is seated in the sleeve (C).
Install the dual clutch assembly.
(Refer to Dual Clutch System - "Dual Clutch Assembly")
Install the dual clutch transmission to vehicle.
(Refer to DCT System - "DCT")
Perform the clutch touch point learning procedure using the GDS.