When removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, injury may be caused by leakage of high pressure fuel. For this reason, do not attempt any repairing immediately after engine stops.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - “Release Residual Pressure in Fuel Line”)
Turn the ignition switch OFF and disconnect the battery negative (-) terminal.
Remove the high pressure fuel pipe.
(Refer to Fuel Line - " High Pressure Fuel Pipe ")
Remove the mounting bolts (A), and then remove the high pressure fuel pump (B) from the cylinder head assembly.
High pressure fuel pump mounting bolt:
12.8 ~ 14.7 N.m (1.3 ~ 1.5 kgf.m, 9.4 ~ 10.9 lb-ft)
Unscrew in turn the two bolts in small steps (0.5 turns). If one of the two bolts is fully unscrewed while the other is installed, the housing surface of the cylinder head may get broken due to the tension on the pump spring.
Before installing the high pressure fuel pump, position the roller tappet in the lowest position by rotating the crankshaft. Otherwise the installation bolts may break due to the tension on the pump spring.
Keep away from foreign materials when assembling.
Do not reuse the bolt.
Do not reuse the high pressure fuel pipe.
When tightening the installation bolts of the high pressure fuel pump, pretighten the bolts by hand, and then fully tighten in turns in small steps (0.5 turns).
Install the component to the specified torques.
First, pretighten the fasteners by hand until they are not fastened anymore in order to have them inserted in place, and then using a torque wrench, fully tighten them to the specified torque.
If the bolts or nuts are not tightened in a straight line with the mating bolt holes or fittings, fuel leakage may occur due to broken threads.
Note that internal damage may occur when the component is dropped. In this case, use it after inspecting.
Apply engine oil to the O-ring (A) of the high pressure fuel pump, the roller tappet (B), and the protrusion (C). Also apply engine oil to the groove on the location where the protrusion (C) is installed.
Install in the reverse order of removal.
Use the special service tool [SST No.: 09314-3Q100 or 09314-27130] to install the high pressure fuel pipe.
