Disassembly
note
●

Use fender covers to avoid damaging painted surfaces.

●

To avoid damaging the cylinder head, wait until the engine coolant temperature drops below normal temperature before removing it.

●

When handling a metal gasket, take care not to fold the gasket or damage the contact surface of the gasket.

●

To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

caution
●

Mark all wiring and hoses to avoid misconnection.

●

Turn the crankshaft pulley so that the No.1 piston is at TDC (Top dead center).

1.

Remove the engine assembly from the vehicle.

(Refer to Engine And Transaxle Assembly - "Engine And Transaxle Assembly”)

2.

Remove the transaxle assembly from the engine assembly.

(Refer to Manual Transaxle System - "Manual Transaxle")

3.

Remove the flywheel.

(Refer to Cylinder Block - "Flywheel")

4.

Install the engine to engine stand for disassembly.

5.

Remove the timing chain.

(Refer to Timing System - "Timing Chain”)

6.

Remove the intake manifold.

(Refer to Intake And Exhaust System - "Intake Manifold")

7.

Remove the exhaust manifold.

(Refer to Intake And Exhaust System - "Exhayst Manifold")

8.

Remove the cylinder head assembly.

(Refer to Cylinder Head Assembly - "Cylinder Head")

9.

Remove the water pipe.

(Refer to Cooling System - "Thermostat")

10.

Remove the water temperature control assembly.

(Refer to Cooling System - "Thermostat")

11.

Remove the oil pan and oil screen.

(Refer to Lubrication System - "Oil Pan")

12.

Remove the ladder frame (A).

Insert the blade of SST (09215-3C000) between the cylinder block and the ladder frame. Cut off applied sealer and remove the ladder frame.

13.

Remove the piston and connecting rod assemblies.

(Refer to Cylinder Block - "Piston and Connecting Rod")

14.

Remove the crankshaft.

(Refer to Cylinder Block - "Crankshaft")

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