Removal
1.

Remove the RH side front wheel.

(Refer to Suspension System - "Wheel")

2.

Remove the engine room front under cover and RH side cover.

(Refer to Engine and Transaxle Assembly - "Engine Room Under Cover")

3.

Remove the drive belt.

(1)

Loosen the alternator mounting bolts (A).

(2)

Loosen the tension by turning the tension adjusting bolt (B) counterclockwise.

(3)

Remove the drive belt (A).

Inspection
Drive Belt Inspection
1.

Visually check the belt for excessive wear, frayed cords etc.

If any defect has been found, replace the drive belt.

note

Cracks on the rib side of a belt are considered acceptable. If the belt has chunks missing from the ribs, it should be replaced.

2.

Measure the drive belt tension. if necessary, drive belt an adjust.

Adjustment
Drive belt tension measurement and adjustment
Belt tension measurement

Measure the belt tension using a mechanical tension gauge or a sonic tension meter.

Tension

[With ISG (Idle Stop & Go) System]

New Belt :

1127.8 ~ 1225.8 N (115 ~ 125 kgf, 831.8 ~ 904.1 lbf)

Used Belt :

863.0 ~ 961.1 N (88 ~ 98 kgf, 636.5 ~ 708.8 lbf)

[With overrunning alternator decoupler(OAD)]

New Belt :

637.4 ~ 735.5 N (65 ~ 75 kgf, 470.1 ~ 542.5 lbf)

Used Belt :

490.3 ~ 588.3 N (50 ~ 60 kgf, 361.7 ~ 434.0 lbf)

[Without overrunning alternator decoupler(OAD)]

New Belt :

882.6 ~ 980.7 N (90 ~ 100 kgf, 651.0 ~ 723.3 lbf)

Used Belt :

686.5 ~ 784.5 N (70 ~ 80 kgf, 506.3 ~ 578.6 lbf)

Using a mechanical tension gauge
1.

While pressing the handle (A) of the gauge, insert the belt (B) between pulley and pulley (or idler) into the gap between spindle (C) and hook (D).

2.

After releasing the handle (A), read a value on the dial pointed by the indicator (B).

Using a sonic tension meter
1.

Input the belt specifications into the tension meter (A).

Belt type

Location of measurement

Input data

M (Mass, g/m.rib)

W (Width, rib)

S (Span, mm)

With ISG (Idle Stop & Go) System

and with A/C

Crankshaft pulley to A/C compressor pulley 

13.4

7

196

With ISG (Idle Stop & Go) System

and without A/C

Idler to alternator pulley

13.4

6

130

Without ISG (Idle Stop & Go) System

and with A/C

Crankshaft pulley to A/C compressor pulley 

13.4

5

196

Without ISG (Idle Stop & Go) System

and without A/C

Idler to alternator pulley

13.4

5

123

note

Measurement of S (Span) : Caculate average value after measuring the distance 3~4 times.

2.

Locate the micro phone (B) close to the center of belt span (A) and bounce the belt by finger 2~3 times. Read a value on the display.

[With A/C]

[Without A/C]

If adjustment is necessary
1.

Loosen the mounting bolts (A).

2.

Tighten the adjusting bolt (B) clockwise in loose tension ; loosen the bolt counterclockwise in high tension.

3.

Recheck tension of the belt.

4.

After adjusting tension, tighten the through bolts.

Tightening torque

12mm (0.47in) bolt :

26.5 ~ 32.3 N.m (2.7 ~ 3.3 kgf.m, 19.5 ~ 23.9 Ib-ft)

14mm (0.55in) bolt :

29.4 ~ 41.2 N.m (3.0 ~ 4.2 kgf.m, 21.7 ~ 30.4 Ib-ft)

Installation
1.

Install the drive belt (A).

2.

Adjust tension by tightening the alternator tension adjust bolt (B) and then install the mounting bolts (A).

Tightening torque

12mm (0.47in) bolt :

26.5 ~ 32.3 N.m (2.7 ~ 3.3 kgf.m, 19.5 ~ 23.9 Ib-ft)

14mm (0.55in) bolt :

29.4 ~ 41.2 N.m (3.0 ~ 4.2 kgf.m, 21.7 ~ 30.4 Ib-ft)

Яндекс.Метрика