Adjustment
Drive belt tension measurement and adjustment
Belt tension measurement

Measure the belt tension using a mechanical tension gauge or a sonic tension meter.

Tension

[With ISG (Idle Stop & Go) System]

New Belt :

1127.8 ~ 1225.8 N (115 ~ 125 kgf, 831.8 ~ 904.1 lbf)

Used Belt :

863.0 ~ 961.1 N (88 ~ 98 kgf, 636.5 ~ 708.8 lbf)

[With overrunning alternator decoupler(OAD)]

New Belt :

637.4 ~ 735.5 N (65 ~ 75 kgf, 470.1 ~ 542.5 lbf)

Used Belt :

490.3 ~ 588.3 N (50 ~ 60 kgf, 361.7 ~ 434.0 lbf)

[Without overrunning alternator decoupler(OAD)]

New Belt :

882.6 ~ 980.7 N (90 ~ 100 kgf, 651.0 ~ 723.3 lbf)

Used Belt :

686.5 ~ 784.5 N (70 ~ 80 kgf, 506.3 ~ 578.6 lbf)

Using a mechanical tension gauge
1.

While pressing the handle (A) of the gauge, insert the belt (B) between pulley and pulley (or idler) into the gap between spindle (C) and hook (D).

2.

After releasing the handle (A), read a value on the dial pointed by the indicator (B).

Using a sonic tension meter
1.

Input the belt specifications into the tension meter (A).

Belt type

Location of measurement

Input data

M (Mass, g/m.rib)

W (Width, rib)

S (Span, mm)

With ISG (Idle Stop & Go) System

and with A/C

Crankshaft pulley to A/C compressor pulley 

13.4

7

196

With ISG (Idle Stop & Go) System

and without A/C

Idler to alternator pulley

13.4

6

130

Without ISG (Idle Stop & Go) System

and with A/C

Crankshaft pulley to A/C compressor pulley 

13.4

5

196

Without ISG (Idle Stop & Go) System

and without A/C

Idler to alternator pulley

13.4

5

123

note

Measurement of S (Span) : Caculate average value after measuring the distance 3~4 times.

2.

Locate the micro phone (B) close to the center of belt span (A) and bounce the belt by finger 2~3 times. Read a value on the display.

[With A/C]

[Without A/C]

If adjustment is necessary
1.

Loosen the mounting bolts (A).

2.

Tighten the adjusting bolt (B) clockwise in loose tension ; loosen the bolt counterclockwise in high tension.

3.

Recheck tension of the belt.

4.

After adjusting tension, tighten the through bolts.

Tightening torque

12mm (0.47in) bolt :

26.5 ~ 32.3 N.m (2.7 ~ 3.3 kgf.m, 19.5 ~ 23.9 Ib-ft)

14mm (0.55in) bolt :

29.4 ~ 41.2 N.m (3.0 ~ 4.2 kgf.m, 21.7 ~ 30.4 Ib-ft)

Яндекс.Метрика