13666897

note

●

Thoroughly clean all parts to be assembled.

●

Always use a new cylinder head and manifold gasket.

●

Always use new cylinder head bolts. Cylinder head bolts are torque-to-yield bolts designed to be permanently elongated beyond the state of elasticity when torqued, so if the bolts are removed and reused, it may cause the bolts to break or fail to maintain clamping force.

●

The cylinder head gasket is a metal gasket. Be careful not to bend it.

●

Rotate the crankshaft, and set the No.1 piston at TDC.

Install the cylinder head gasket.

(1)

The sealant locations on cylinder head gasket, cylinder block and timing chain lower case must be free of engine oil and etc.

(2)

Before installing the cylinder head gasket, apply sealant on the upper surface of the cylinder block and reassemble the gasket within five minutes.

Bead width: 2.0 ~ 3.0 mm (0.08 ~ 0.12 in.)

(3)

Install the cylinder head gasket (A) on the cylinder block.

note

Install in the correct direction.

(4)

After installing the cylinder head gasket on the cylinder block, apply sealant on the upper surface of the cylinder head gasket and reassemble in five minutes.

Bead width: 2.0 ~ 3.0 mm (0.08 ~ 0.12 in.)

Sealant : TB1217H or LOCTITE 5900H

(5)

Remove the extruded sealant after assembling the cylinder head assembly.

Install the cylinder head assembly.

(1)

Carefully place the cylinder head (A) so as not to damage the gasket.

(2)

Using SST (09221-4A000), tighten the cylinder head bolts and plate washers, in several passes, in the sequence shown.

Tightening torque :

12.7 ~ 16.7 N.m (1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft) + 90 ~ 95° + 120 ~ 125°

note