1.
Install the oil jet (A).
Tightening torque :
8.8 ~ 12.7 N.m (0.9 ~ 1.3 kgf.m, 6.5 ~ 9.4 lb-ft)
Install the oil jet (A).
Tightening torque :
8.8 ~ 12.7 N.m (0.9 ~ 1.3 kgf.m, 6.5 ~ 9.4 lb-ft)
Install the water jacket insert.
(Refer to Cylinder block - "Water Jacket Insert")
Install the crankshaft.
(Refer to Cylinder Block Assembly - "Crankshaft")
Check the crankshaft end play.
(Refer to Cylinder Block Assembly - "Crankshaft")
Check the main bearing oil clearance.
(Refer to Cylinder Block Assembly - "Crankshaft")
Install the piston and connecting rod assemblies.
(Refer to Cylinder Block Assembly - "Piston and Connecting Rod")
Check the connecting rod cap oil clearance.
(Refer to Cylinder Block Assembly - "Piston And Connecting Rod")
Check the connecting rod side clearance.
(Refer to Cylinder Block Assembly - "Piston And Connecting Rod")
Install the ladder frame.
Using a gasket scraper, remove all the old packing material.
Be careful not to damage the contacting surfaces.
Install the O-ring (A) to cylinder block.
Before assembling the ladder frame, the liquid sealant should be applied on ladder frame.
Assemble the part within 5 minutes of applying sealant.
Bead width : 2.5 ~ 3.5 mm (0.1 ~ 0.14 in)
Install and uniformly tighten the ladder frame bolts in several passes.
Tightening torque :
19.6 ~ 23.5Nm (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)
Assemble the remaining parts in the reverse order of disassembly.
In case the cylinder block is replaced with a new one, select the proper crankshaft main bearing and the piston according to the crankshaft journal bore mark and the cylinder bore mark on the cylinder block.
Crankshaft main bearing selection
(Refer to Cylinder Block Assembly - "Crankshaft")
Piston selection
(Refer to Cylinder Block Assembly - "Piston and Connecting Rod")
