Removal and Installation
Water Pump
1.

Remove the under cover.

2.

Drain the engine coolant.

(Refer to Cooling System - "Coolant")

3.

Install a jack under the edge of the oil pan to support the engine.

4.

Remove the engine mounting support bracket.

5.

Remove the drive belt.

(Refer to Timing system - "Drive Belt")

6.

Remove the water pump pulley (A).

Tightening torque :

9.8 ~ 11.7 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 Ib-ft)

7.

Remove the water pump (A).

Tightening torque :

19.6 ~ 24.5 N.m (2.0 ~ 2.5 kgf.m, 14.5 ~ 18.1 Ib-ft)

note

When installing the water pump, replace the o-ring with a new one.

8.

Install in the reverse order of removal.

9.

Fill the radiator with coolant.

(Refer to Cooling System - "Coolant")

10.

Start the engine and check for leakage.

Water Return Pipe
1.

Remove the engine cover.

2.

Remove the battery and the battery tray.

(Refer to Engine Electrical System - "Battery")

3.

Remove the air cleaner assembly.

4.

Remove the engine room under cover.

5.

Drain the coolant.

(Refer to Cooling System - "Coolant")

6.

Remove the air control valve.

(Refer to Engine Control/Fuel System - “Air Control Valve”)

7.

Disconnect the radiator lower hose (A).

8.

Disconnect the heater hoses (A).

9.

Remove the EGR cooler.

(Refer to Intake And Exhaust System - “EGR Cooler”)

10.

Unfasten the oil feed pipe bracket bolt.

Tightening torque :

7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

11.

Disconnect the oil cooler return hose (A).

12.

Remove the water return pipe (A).

Tightening torque :

19.6 ~ 24.5 N.m (2.0 ~ 2.5 kgf.m, 14.5 ~ 18.1 Ib-ft)

13.

Install in the reverse order of removal.

14.

Fill the radiator with coolant.

(Refer to Cooling System - "Coolant")

15.

Start the engine and check for leakage.

Inspection
1.

Check each part for cracks, damage or wear, and replace the water pump assembly if necessary.

2.

Check the bearing for damage, abnormal noise and sluggish rotation, and replace the water pump assembly if necessary.

3.

Check for coolant leakage. If coolant leaks from hole, the seal is defective. Replace the water pump assembly.

note

A small amount of "weeping" from the bleed hole is normal.

Яндекс.Метрика