3.
Disconnect the wiring connectors and harness clamps and remove the wiring protector around the exhaust manifold.
[1.4L]
[1.6L]
Remove the engine cover.
Disconnect the battery negative terminal.
Disconnect the wiring connectors and harness clamps and remove the wiring protector around the exhaust manifold.
[1.4L]
[1.6L]
Disconnect the air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner")
Disconnect the brake booster vacuum hose (A).
Disconnect the wiring mounting bracket (A), the glow plug connector (B), the lambda sensor (C) and the exhaust gas temperature sensor connector (D).
Remove the heat protector (A).
Tightening torque :
14.7 ~ 19.6 N.m (1.5 ~ 2.0 kgf.m, 10.8 ~ 14.5 lb-ft)
Remove the front muffler.
(Refer to Intake and Exhaust System - "Muffler")
Remove the intercooler inlet hose & pipe.
(Refer to Intake And Exhaust System - “Intercooler”)
Remove the DPF converter brackets (A).
Tightening torque :
49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
Detach the DPF converter (A) from the turbocharger.
Tightening torque :
49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
[1.4L]
[1.6L]
Remove the oil return pipe (A) from the cylinder block.
Tightening torque :
Bolts (B) : 9.8 ~ 14.7 N.m (1.0 ~ 1.5kgf.m, 7.2 ~ 10.9 lb-ft)
Nuts (C) : 14.7 ~ 19.6 N.m (1.5 ~ 2.0kgf.m, 10.9 ~ 14.5 lb-ft)
Remove the oil feed pipe (A)
Tightening torque :
Eye bolts (B) : 13.7 ~ 18.6 N.m (1.4 ~ 1.9 kgf.m, 10.1 ~ 13.7 lb-ft)
Mounting bolt (C) : 7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
Remove the EGR cooler pipe (A).
Tightening torque :
21.6 ~ 27.5 N.m (2.2 ~ 2.8 kgf.m, 15.9 ~ 20.3 lb-ft)
Remove the turbocharger & exhaust manifold (A) with the gasket (B).
Tightening torque :
29.4 ~ 34.3 N.m (3.3 ~ 3.5 kgf.m, 21.7 ~ 25.3 lb-ft)
When installing, replace with new gaskets.
Install in the reverse order of removal.
