3.
Disconnect the wiring connectors and harness clamps and remove the wiring protector around the exhaust manifold.
Remove the engine cover.
Disconnect the battery negative terminal.
Disconnect the wiring connectors and harness clamps and remove the wiring protector around the exhaust manifold.
Disconnect the air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner")
Disconnect the brake booster vacuum hose (A).
Disconnect turbo charger actuator vacuum hose (A).
Remove the heat protector (A).
Tightening torque :
14.7 ~ 19.6 N.m (1.5 ~ 2.0 kgf.m, 10.8 ~ 14.5 lb-ft)
Disconnect the glow plug connector (A), the exhaust gas temperature sensor connector (B), the lambda sensor (C) and the difference pressure sensor (D) from the bracket.
Remove the front muffler.
(Refer to Intake and Exhaust System - "Muffler")
Remove the engine room under cover.
(Refer to Engine And Transaxle Assembly - “Engine Room Under Cover”)
Remove the intercooler inlet hose & pipe.
(Refer to Intake And Exhaust System - “Intercooler”)
Remove the DPF (or WCC) converter brackets (A).
Tightening torque :
49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
Remove the turbocharger oil feed pipe (A) and drain pipe (B).
Tightening torque
Bolt (C) :
13.7 ~ 18.6 N.m (1.4 ~ 1.9 kgf.m, 10.1 ~ 13.7 lb-ft)
Bolt (D) :
7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
Nuts (E) :
14.7 ~ 19.6 N.m (1.5 ~ 2.0 kgf.m, 10.9 ~ 14.5 lb-ft)
Bolts (F) :
9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.9 lb-ft)
Remove the engine mounting support bracket (A).
Tightening torque
Nut (B) :
78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)
Bolt (C), Nut (D) :
58.8 ~ 73.5 N.m (6.0 ~ 7.5 kgf.m, 43.4 ~ 54.2 lb-ft)
Lower the slightly using the jack to obtain space for removing the DPF converter.
Detach the DPF converter (A) from the turbocharger and the remove the turbocharger (B).
Tightening torque
DPF converter :
49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
Turbocharger :
44.1 ~ 49.0 N.m (4.5 ~ 5.0 kgf.m, 32.5 ~ 36.2 lb-ft)
Remove the DPF converter (A).
Install in the reverse order of removal.
