Remove the front wheel ＆ tire.
Tightening torque :
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
Loosen the hose eyebolt (C) and guide rod bolts (B) and then remove the front caliper body (A).
Tightening torque
Brake hose to caliper (C):
24.5 ~ 29.4 N.m (2.5 ~ 3.0 kgf.m, 18.1 ~ 21.7 lb-ft)
Guide rod bolts (B):
21.6 ~ 31.4 N.m (2.2 ~ 3.2 kgf.m, 15.9 ~ 23.1 lb-ft)
Remove the pad shim (D), pad retainers (C) and brake pads (B) in the caliper carrier (A).
Loosen the caliper mounting bolts (B) and then remove the caliper carrier (A).
Tightening torque :
78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)
Remove the front wheel ＆ tire.
Tightening torque :
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
Loosen the guide rod bolt (B) and pivot the caliper body (A) up out of the way.
Remove the pad shim (D), pad retainers (C) and brake pads (B) in the caliper carrier (A).
Loosen the caliper mounting bolts (B) and then remove the caliper carrier (A).
Tightening torque :
78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)
Remove the front brake disc by loosening the screws (A).
Tightening torque :
4.9 ~ 5.9 N.m (0.5 ~ 0.6 kgf.m, 3.6 ~ 4.3 lb-ft)
Remove the front wheel ＆ tire.
Loosen the guide rod bolt (B) and pivot the caliper body (A) up out of the way.
Replace pad shim (D), pad retainers (C) and brake pads (B) in the caliper carrier (A).
Compress the piston into the caliper body using the SST (09581-11000).
Place the caliper body (A) on the caliper carrier and tighten the guide rod bolt (B).
Tightening torque :
21.6 ~ 31.4 N.m (2.2 ~ 3.2 kgf.m, 15.9 ~ 23.1 lb-ft)
Install the front wheel & tire.
Tightening torque :
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
Check the brake pads for wear and fade.
Check the brake disc for damage and cracks.
Remove all rust and contamination from the surface, and measure the disc thickness at 8 points, at least, of same distance (5mm) from the brake disc outer circle.
Brake disc thickness
Standard: 23 mm (0.906 in)
Service Limit: 21 mm (0.827 in)
Deviation: Less than 0.005mm (0.0002in)
If wear exceeds the limit, replace the discs and pad assembly left and right of the vehicle.
Check the pad wear. Measure the pad thickness and replace it, if it is less than the specified value.
Pad thickness
Standard value: 10.5 mm (0.413 in)
Service limit: 2.0 mm (0.0787 in)
Check that grease is applied, to sliding contact points and the pad and backing metal for damage.
Place a dial gauge about 5mm (0.2 in.) from the outer circumference of the brake disc, and measure the runout of the disc.
Brake disc runout
Limit: 0.04 mm (0.0016 in.) or less (new one)
If the runout of the brake disc exceeds the limit specification, replace the disc, and then measure the runout again.
If the runout does not exceed the limit specification, install the brake disc after turning it 180° and then check the runout of the brake disc again.
If the runout cannot be corrected by changing the position of the brake disc, replace the brake disc.
Install in the reverse order of removal.
Compress the piston into the caliper body using the SST (09581-11000).
Do not hit piston end by hammer or prying directly against piston face with screwdriver to push in piston.
Use wood or a used pad to protect piston end. Pushing an the wood or used pad is recommended.
When spreading a piston, all area of piston end face should be protected from using the SST.
After installation, bleed the brake system. (Refer to Brake system bleeding)
Install in the reverse order of removal.
Compress the piston into the caliper body using the SST (09581-11000).
Do not hit piston end by hammer or prying directly against piston face with screwdriver to push in piston.
Use wood or a used pad to protect piston end. Pushing an the wood or used pad is recommended.
When spreading a piston, all area of piston end face should be protected from using the SST.
