Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness(es) and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage.

3.

Has a problem been found?

▶ Repair as necessary and go to "Verification of Vehicle Repair" procedure.

▶ Go to "Control Circuit Inspection" procedure.

Control Circuit Inspection
■ Check injector control High
1.

Ignition Switch "OFF"

2.

Refer to "Shop Manual" and disconnect the injector

9.

Is the measured value withing specification?

▶ Go to "Check injector control Low" procedure.

▶ Repair as necessary and go to "Verification of Vehicle Repair" procedure.

■ Check injector control Low
10.

Ignition Switch "OFF"

11.

Refer to "Shop Manual" and disconnect the injector

18.

Is the measured value withing specification?

▶ Go to "Check injector circuit open" procedure.

▶ RRepair as necessary and go to "Verification of Vehicle Repair" procedure.

█ Check injector circuit open
19.

Ignition Switch "OFF"

20.

Disconnect battery (-) cable.

21.

Refer to "Shop Manual" and disconnect the injector

23.

Is the measured value within specification?

▶ Fault is intermittent caused by poor contact in the sensor’s and/or ECM’s connector or was repaired and ECM memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to "Verification of vehicle Repair" procedure.

▶ If no problems were found with the circuits or connectors, Replace the PCM/ECM and go to "Verification of Vehicle Repair" procedure.

warning

After replacing a new ECM, ODO meter and Injector ID No.(7 digits) should be input onto the ECM.

If the vehicle has the immobilizer, perform "Key Teaching" of S/W Management and input injector ID No.

warning

When replacing the ECM, the vehicle equipped with immobilizer or smartkey must be performed the procedure as below.

[In the case of installing used ECM]

1) Perform "Neutral mode" procedure with GDS. (Refer to "Immobilizer" in BE group)

2) Insert the key and turn it to the IGN ON and OFF position.

Then the ECM key register process is completed automatically.

[In the case of installing new ECM]

– Insert the key and turn it to the IGN ON and OFF position.

Then the ECM key register process is completed automatically.

Component Replacement
1.

Ignition Switch "OFF"

2.

Connect GDS to Data Link Connector(DLC).

3.

Ignition Switch "ON" & Engine "OFF"

4.

Perform "Component Change Routine"of "Vehicle S/W Management" with GDS.

5.

Select "ECU Change".

Fig.1 ) S/W Management List of U2 Engine

Fig.2 ) Component Change Routine

Fig.3 ) ECU Change

Fig.4 ) Final Quastion

Fig.5 ) Complete

Яндекс.Метрика