Component Inspection
■ Air Control Valve Position Sensor Inspection
1.

Ignition Switch "OFF"

2.

Connect VMI to GDS and select oscilloscope.(2 Channel)

Channel A (+) : Pin No. 2(Air control valve position signal) connector (On Air Control Valve Connector)

Channel A (-) : Ground

3.

Ignition switch "ON" & engine "OFF"

4.

Inspection condition : Engine Idle and Engine "OFF"

Specification : Refer to Fig. 1

Fig.1 ) At Engine Idle (A) and Ignition Switch "OFF", Throttle Actuator Position Signal Waveform.

※ After Ignition Switch "OFF", Throttle Actuator operates 4 times.

5.

Is the measured value within specification?

▶ Go to "Check ECM/PCM" procedure.

▶ If no problems were found with the circuits or connectors, Replace the ACV unit and go to "Verification of Vehicle Repair" procedure.

warning

When install a part, tighten it within specification.

When drop down the part, check part's operating condition whether it is damaged or not.

warning

Do not use cleaner, spray and grease may affect a performance of lambda sensor.

Sensor wiring can be damaged by exhaust system such an exhaust manifold.

warning

After replacing the ACV, perform "Component Change Routine". Otherwise, problem that performance or emission concerned can be occured from replacing the part.

█ Check ECM/PCM
6.

IG "OFF"

7.

Connect GDS to Data Link Connector (DLC).

8.

IG "ON"

9.

Check DTC using GDS.

10.

Erase all DTC using GDS.

11.

Check DTC.

12.

Has same DTC been displayed?

13.

Is the measured value within specification?

▶ If no problems were found with the circuits or connectors, Replace the PCM/ECM and go to "Verification of Vehicle Repair" procedure.

warning

After replacing a new ECM, ODO meter and Injector ID No.(7 digits) should be input onto the ECM.

If the vehicle has the immobilizer, perform "Key Teaching" of S/W Management and input injector ID No.

warning

When replacing the ECM, the vehicle equipped with immobilizer or smartkey must be performed the procedure as below.[In the case of installing used ECM]

1. Perform "Neutral mode" procedure with GDS. (Refer to "Immobilizer" in BE group)

2. Insert the key and turn it to the IGN ON and OFF position.

Then the ECM key register process is completed automatically.

[In the case of installing new ECM]

– Insert the key and turn it to the IGN ON and OFF position.

Then the ECM key register process is completed automatically.

▶ Fault is intermittent caused by poor contact in the sensor’s and/or ECM’s connector or was repaired and ECM memory was not cleared. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to "Verification of vehicle Repair" procedure.

Component Replacement
■ Throttle valve replacement
1.

Ignition Switch "OFF"

2.

Connect GDS to Data Link Connector(DLC).

3.

Ignition Switch "ON" & Engine "OFF"

4.

Perform "Component Change Routine"of "Vehicle S/W Management" with GDS.

5.

Select "Throttle Valve".

Fig.1 ) S/W Management List of U2 Engine

Fig.2 ) Component Change Routine

Fig.3 ) Throttle Valve Replacement

Fig.4 ) Complete

■ ECU change
6.

Ignition Switch "OFF"

7.

Connect GDS to Data Link Connector(DLC).

8.

Ignition Switch "ON" & Engine "OFF"

9.

Perform "Component Change Routine"of "Vehicle S/W Management" with GDS.

10.

Select "ECU Change".

Fig.1 ) S/W Management List of U2 Engine

Fig.2 ) Component Change Routine

Fig.3 ) ECU Change

Fig.4 ) Final Quastion

Fig.5 ) Complete

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