Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness(es) and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage.

3.

Has a problem been found?

▶ Repair as necessary and go to "Verification of Vehicle Repair" procedure.

▶ Go to "Power Circuit Inspection" procedure.

Control Circuit Inspection
■ Check motor control circuit
1.

Ignition switch "OFF"

2.

Refer to "Shop Manual" and disconnect the ACV connector.

3.

Ignition Switch "ON"

4.

Measure voltage of Pin No. 5(motor +) of the ACV connector and chassis ground.

5.

Measure voltage of Pin No. 4(motor -) of the ACV connector and chassis ground.

Specification : B+

6.

Ignition Switch "OFF"

7.

Disconnect battery (-) cable.

8.

Refer to "Shop Manual" and disconnect the ACV connector.

9.

Measure resistance of Pin No. 5(motor +) of the ACV connector and chassis ground.

10.

Measure resistance of Pin No. 4(motor -) of the ACV connector and chassis ground.

Specification : ∞ Ω

11.

Is the measured value withing specification?

▶ Go to "Power Circuit Inspection" procedure.

▶ Repair as necessary and go to "Verification of Vehicle Repair" procedure.

Power Circuit Inspection
■ Check throttle position sensor power circuit
1.

Ignition Switch "OFF"

2.

Refer to "Shop Manual" and disconnect the ACV connector.

3.

Ignition Switch "ON"

4.

Measure voltage of Pin No. 1(power) of the ACV connector and chassis ground.

Specification : Approx. 5V

5.

Is the measured value withing specification?

▶ Go to "Ground Circuit Inspection" procedure.

▶ Repair as necessary and go to "Verification of Vehicle Repair" procedure.

Ground Circuit Inspection
■ Check throttle position sensor ground circuit
1.

Ignition Switch "OFF"

2.

Disconnect battery (-) cable.

3.

Refer to "Shop Manual" and disconnect the ACV connector.

4.

Measure resistance of Pin No. 3(Ground) of the ACV connector and chassis ground.

Specification : Approx. below 1Ω

5.

Ignition switch "OFF"

6.

Refer to "Shop Manual" and disconnect the ACV connector.

7.

Ignition switch "ON"

8.

Measure voltage of Pin No. 1(Power) of the ACV connector and chassis ground.(A)

9.

Measure voltage between Pin No. 1(Power) and Pin No. 3(Ground) of the ACV connector.(B)

Specification : Difference (A) and (B) is less then 200 mV

10.

Is the measured value withing specification?

▶ Go to "Signal Circuit Inspection" procedure.

▶ Repair as necessary and go to "Verification of Vehicle Repair" procedure.

Signal Circuit Inspection
■ Check throttle position sensor signal circuit
1.

Ignition Switch "OFF"

2.

Refer to "Shop Manual" and disconnect the ACV connector.

3.

Ignition Switch "ON"

4.

Measure voltage of Pin No. 2(signal) of the ACV connector and chassis ground.

Specification : Approx. 5V

5.

Is the measured value withing specification?

▶ Go to "Component Inspection" procedure.

▶ Repair as necessary and go to "Verification of Vehicle Repair" procedure.

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