1.
Install the timing chain case gaskets (A).
Install the timing chain case gaskets (A).
Install the timing chain case (A).
Tightening torque
Bolt (B) :
24.5 ~ 30.4 N.m (2.5 ~ 3.1 kgf.m, 18.1 ~ 22.4 lb-ft)
Bolt (C) :
18.6 ~ 27.5 N.m (1.9 ~ 2.8 kgf.m, 13.7 ~ 20.3 lb-ft)
Bolt (D) :
25.5 ~ 34.3 N.m (2.6 ~ 3.5 kgf.m, 18.8 ~ 25.3 lb-ft)
Be careful not to press gasket protruded from lower face of chain case and bedplate after assembling lower gasket.
Install the intake manifold fixing bolt (A).
Tightening torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)
Replace the hook of the engine support fixture to the front engine hanger.
Replace the hook of the engine support fixture to the front engine hanger.
Remove the jack from the bed plate.
Install the water pump.
(Refer to Cooling System - “Water Pump”)
Install the high pressure fuel pump bolts (B) and connect the fuel tubes (A).
Tightening torque :
19.6 ~ 25.5 N.m (2.0 ~ 2.6 kgf.m, 14.5 ~ 18.8 lb-ft)
Set the key of crankshaft sprocket to be aligned with the timing mark of timing chain case. As a result of this, place the piston on No.1 cylinder at the top dead center on compression stroke.
After install timing chain "A" with high pressure pump sprocket (B) equipped at the crankshaft sprocket (C), and then install high pressure pump sprocket at the high pressure pump shaft.
The timing mark of high pressure pump sprocket should be aligned with timing mark on the timing chain case.
The timing mark of each sprocket should be matched with timing mark (color link) of timing chain at installing timing chain.
Apply engine oil to radial face (A) of chain case before assembling high pressure pump sprocket.
Pretighten the high pressure pump sprocket nut (A).
Install timing chain "A" lever (A) and the timing chain guide "1" (B).
Tightening torque :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
Install the timing chain "A" auto tensioner (A) and then remove set pin (B).
Tightening torque :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
Align the timing mark (A) of camshaft sprocket on the vertical center line of crankshaft.
Install the timing chain "C" (A) as following procedure.
High pressure pump sprocket → LH camshaft sprocket → RH camshaft sprocket
The timing mark of each sprockets should be matched with timing mark (color link) of timing chain at installing timing chain as shown below illustration.
Install the timing chain guide "2" (A).
Tightening torque :
9.8 ~ 13.7 N.m (1.0 ~ 1.4 kgf.m, 7.2 ~ 10.1 lb-ft)
Install the timing chain "C" lever (A) and the timing chain guide "1" (B).
Tightening torque :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
Install the timing chain "C" auto tensioner (A) and then remove set pin (B).
Tightening torque :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
Tighten the high pressure pump sprosket nut (A) at specified tightening torque.
Tightening torque :
64.7 ~ 74.5 N.m (6.6 ~ 7.6 kgf.m, 47.7 ~ 55.0 lb-ft)
Use the SST (ring gear stopper, 09231-2B100) (A) tighten the high pressure pump sprocket nut.
Install the other parts in the reverse order of removal.
