13576192-13576193

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Use fender covers to avoid damaging painted surfaces.

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To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

Remove the engine cover.

Remove the battery, the engine control module (ECM) and the battery tray.

(Refer to Engine Electrical System - "Battery")

Remove the air cleaner assembly.

(Refer to Intake and Exhaust System - "Air Cleaner")

Remove the engine room under cover.

(Refer to Engine And Transaxle Assembly - "Engine Room Under Cover")

Drain the coolant.

(Refer to Cooling System - "Coolant")

Remove the intercooler inlet hose and pipe.

(1)

Disconnect the intercooler inlet hose (A) from the turbocharger.

Tightening torque :

4.9 ~ 6.9 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.1 lb-ft)

note

It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.

note

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The mark of hose must be in line with the protrusion of the turbocharger.

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The band must be located on the position mark of hose and must not run over it.

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Tighten the torque control cap until it separated. If a torque control cap has already removed, tighten the screw at the specified torque.

(2)

Disconnect the intercooler inlet hose (A) from the intercooler.

Tightening torque :

4.9 ~ 6.9 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.1 lb-ft)

(3)

Remove the intercooler inlet pipe (B).

Tightening torque :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

note

It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.

note

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The mark of hose must be in line with the stopper of the pipe.

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The band must be located on the position mark of hose and must not over run it.

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Tighten the torque control cap until it separated. If a torque control cap has already removed, tighten the screw at the specified torque.

Remove the intercooler outlet hose (A).

Tightening torque :

4.9 ~ 6.9 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.1 lb-ft)

note

It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.

note

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The marking of hose must be in line with the stopper of the throttle body.

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The band must be located on the position mark of hose and must not run over it.

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Tighten the torque control cap until it separated. If a torque control cap has already removed, tighten the screw at the specified torque.

Remove the radiator upper hose (A) and lower hose (B).

Disconnect the fuel hoses (A).

10.

Disconnect the brake booster vacuum hose (A).

11.

Disconnect the heater hoses (A).

12.

After recovering refrigerant, detach the air compressor high and low pressure pipes.

(Refer to Heating, Ventilation, Air Conditioning - "Compressor")

13.

Disconnect the glow plug connector (A).

14.

Disconnect the control wiring harness connectors and fasteners and remove the wiring harness protector from the engine and transaxle.

15.

Disconnect the front connector (A) and the wiring cables (B) from the fuse box.

16.

Disconnect the wire harness connectors, control cables and/or ATF cooler hoses from the transaxle.

Manual Transaxle :

(Refer to Manual Transaxle System - "Manual Transaxle")

Automatic Transaxle :

(Refer to Automatic Transaxle System - "Automatic Transaxle")

17.

Remove the front muffler.

(Refer to Intake And Exhaust System - "Muffler")

18.

Remove the roll rod bracket (A).

Tightening torque

Bolts (B):

49.0 ~ 63.7 N.m ( 5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

Bolt (C):

107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.0 lb-ft)

19.

Remove the roll rod mounting support bracket (A).

Tightening torque :

49.0 ~ 68.6 N.m ( 5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)

20.

Remove the sub frame.

(Refer to Suspension System - "Sub Frame")

21.

Support the engine and transaxle assembly with a floor jack.

22.

Disconnect the engine ground line (A).

Tightening torque :

26.5 ~ 32.4 N.m (2.7 ~ 3.3 kgf.m, 19.5 ~ 23.9 lb-ft)

23.

Remove the engine mounting support bracket (A).

Tightening torque

Nut (B) :

78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)

Bolt (C), Nuts (D) :

78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)

24.

Disconnect the transaxle ground line (A).

25.

Remove the service cover (A).

26.

Remove the transaxle mounting bolts (A).

Tightening torque :

88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

27.

Remove the engine and transaxle assembly by lifting vehicle.

note

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Before removing the engine and transaxle assembly, make sure hoses and wire connectors are disconnected.

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When removing the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.

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Adjust shift cable.

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Adjust throttle cable.

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Refill engine with engine oil.

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Refill transaxle with fluid.

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Refill radiator and reservoir tank with engine coolant.

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Place heater control knob on "HOT" position.

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Bleed air from the cooling system.

Start engine and let it run until it warms up. (until the radiator fan operates 3 or 4 times.)

Turn Off the engine. Check the level in the radiator, add coolant if needed. This will allow trapped air to be removed from the cooling system.

Put radiator cap on tightly, then run the engine again and check for leaks.

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Clean battery posts and cable terminals with sandpaper assemble them, then apply grease to prevent corrosion.

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Inspect for fuel leakage.

After assemble the fuel line, turn on the ignition switch (do not operate the starter) so that the fuel pump runs for approximately two seconds and fuel line pressurizes.

Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.