3.
Disconnect the wiring connectors and harness clamps and remove the wiring protector around the exhaust manifold.
Remove the engine cover.
Disconnect the battery negative terminal.
Disconnect the wiring connectors and harness clamps and remove the wiring protector around the exhaust manifold.
Disconnect the air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner")
Disconnect the brake booster vacuum hose (A).
Disconnect the wiring mounting bracket (A), the glow plug connector (B), the lambda sensor (C) and the exhanst gas temperture sensor connctor (D).
Remove the heat protector (A).
Tightening torque :
14.7 ~ 19.6 N.m (1.5 ~ 2.0 kgf.m, 10.8 ~ 14.5 lb-ft)
Remove the front muffler.
(Refer to Intake and Exhaust System - "Muffler")
Remove the engine room under cover.
(Refer to Engine And Transaxle Assembly - “Engine Room Under Cover”)
Remove the intercooler inlet hose & pipe.
(Refer to Intake And Exhaust System - “Intercooler”)
Remove the DPF converter brackets (A).
Tightening torque :
49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
Detach the DPF converter (A) from the turbocharger.
Tightening torque :
49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
Remove the turbocharger oil feed pipe (A) and drain pipe (B).
Tightening torque
Bolt (C) :
13.7 ~ 18.6 N.m (1.4 ~ 1.9 kgf.m, 10.1 ~ 13.7 lb-ft)
Bolt (D) :
7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
Nuts (E) :
14.7 ~ 19.6 N.m (1.5 ~ 2.0 kgf.m, 10.9 ~ 14.5 lb-ft)
Bolts (F) :
9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.9 lb-ft)
Remove the engine mounting support bracket (A).
Tightening torque
Nut (B) :
78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)
Bolt (C), Nuts (D) :
78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)
Lower the slightly using the jack to obtain space for removing the turbocharger & exhaust manifold.
Remove the turbocharger & exhaust manifold (A) with the gasket (B).
Tightening torque :
29.4 ~ 34.3 N.m (3.3 ~ 3.5 kgf.m, 21.7 ~ 25.3 lb-ft)
When installing, replace with new gaskets.
Install in the reverse order of removal.
