If reinstalling used cover, the cover should be installed with its clutch disc as a set.
Apply grease on a disc spline part and transaxle input shaft spline part as required.
Specified grease: CASMOLY L9508
Amount: 0.2 g
Possible problems when not following
When not applying: Excessive wear of splines and bad clutch operation can occur.
When excessively applying: Grease can be scattered by centrifugal force which can contaminate the clutch disc. This can cause a loss of friction force causing a slip.
Install the clutch disc and the cover with SST (A: 09411-1P000).
When installing the cover, remove the foreign of material of flywheel and pressure plate completely.
Make sure about the direction of the clutch disc when installing.
Gasoline 2.0, Diesel 1.6 : The 'FLYWHEEL SIDE' marked surface should face the flywheel.
Gasoline, FFV 1.6: The 'T/M SIDE' marked surface should face the transaxle.
Install the clutch cover bolts. Not to be bent or twisted, Tighten them in diagonal directions.
Tightening torque:
Gasoline, FFV 1.6 : 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
Gasoline 2.0, Diesel 1.6 : 11.8 ~ 14.7 N.m (1.2 ~ 1.5 kgf.m, 8.7 ~ 10.8 lb-ft)
Loosely tighten every clutch cover bolts, then torque to specifications in a diagonal direction. This can prevent twisting, vibration of the cover, and the lifting of the pressure plate.
Install the all the components with the specified torques. If not, the clutch torque transaxle may have concerns or the mounting bolt can loosen.
Install the transaxle assembly.
G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")
G 1.6 MPI (Refer to Manual Transaxle System - " Manual Transaxle")
F 1.6 MPI (Refer to Manual Transaxle System - " Manual Transaxle")
G 2.0 MPI (Refer to Manual Transaxle System - " Manual Transaxle")
D 1.6 TCI (Refer to Manual Transaxle System - " Manual Transaxle")
