Inspection
Signal Circuit Inspection
1.

Check clutch switch pull-up voltage

(1)

IG KEY "OFF", ENGINE "OFF".

(2)

Disconnect clutch switch connector.

(3)

IG KEY "ON".

(4)

Measure the voltage between signal terminal of clutch switch harness connector and chassis ground.

Specification : 11.5V ~ 13.0V

2.

Check open in clutch switch signal circuit

(1)

IG KEY "OFF", ENGINE "OFF".

(2)

Disconnect clutch switch connector and ECM connector.

(3)

Check continuity between signal terminal of clutch switch harness connector and ECM harness connector.

Specification : Continuity ( below 1.0Ω )

Ground Circuit inspection
1.

IG KEY "OFF", ENGINE "OFF".

2.

Disconnect clutch switch connector.

3.

Check continuity between clutch switch harness connector terminal 3 and chassis ground.

Specification : Continuity ( below 1.0Ω )

Component Inspection
1.

Remove the clutch & ignition lock switch.

2.

Rotate the clutch switch lever to the direction of the arrow to check the continuity.

Switch : ON ↔ OFF

Clutch pedal position

Clutch switch

Released

Continuity

Fully pressed

Open

Removal
1.

Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.

Disconnect the clutch switch connector (A).

3.

Remove the clutch switch (B).

Installation
1.

Install in the reverse order of removal.

(1)

Tighten the nut with the specified torque.

Tightening torque:

2.0 ~ 4.0 N.m (0.2 ~ 0.4 kgf.m, 1.4 ~ 2.9 lb-ft)

note

After pressing the clutch pedal operation stroke to the position (D), turn the clutch switch lever to ON->OFF position (E) and then tighten the bolts (B) with specified torque.

Clutch pedal operation stroke (D)

Gasoline, FFV 1.6 : 145 ± 3 mm(5.7087 ± 0.1181 in.)

Gasoline 2.0, Diesel 1.6 : 150 ± 3 mm(5.9055 ± 0.1181 in.)

Ignition lock switch ON->OFF position (E)

Gasoline, FFV 1.6: 72.5 ± 3 mm(2.8543 ± 0.1181 in.)

Gasoline 2.0, Diesel 1.6 : 75.0 ± 3 mm(2.9528 ± 0.1181 in.)

Яндекс.Метрика