Replacements
Door Trim Replacement
caution

Be careful not to scratch the door trim and other parts.

Put on gloves to protect your hands.

1.

Using a screwdriver or remover, remove the front door quadrant inner cover (A).

2.

Disconnect the tweeter speaker connector (A).

3.

Remove the front door handle cap (B) and front door pull handle cap (C).

4.

After loosening the mounting screw, then remove the front door inside handle cover (A).

5.

After loosening the mounting screw, then remove the front door trim (A).

6.

Disconnect the outside rear view mirror connector (A) and power window connector (B).

7.

Installation is the reverse of removal.

note

Make sure connectors are connected properly and each rod is connected securely.

Make sure the door locks/unlocks and opens/closes properly.

Replace any damaged clips.

Inside Handle Replacement
1.

Remove the front door trim.

2.

After loosening the mounting screw, then remove the front door inside handle (A).

3.

Disconnect the front door inside handle cable (A).

4.

Installation is the reverse of removal.

note

Replace any damaged clips.

Make sure the door lock and opens properly.

Glass Replacement
1.

Remove the front door trim.

2.

After loosening the mounting screw, then remove the front door inside handle (A).

3.

Disconnect the front door inside handle cable (A).

4.

Disconnect the front door speaker connector (A).

5.

Disconnect the outside rear view mirror connector (A).

6.

After loosening the mounting screws, then remove the front door trim seal mounting bracket (B).

7.

Remove the front door trim seal (A).

note

Replace any damaged door trim seal.

8.

Remove the front door belt inside weatherstrip (A).

9.

Carefully move the glass (A) until you can see the screws, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot.

caution

Take care not to drop to glass and scratch the glass surface.

Tightening torque :

7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

10.

Installation is the reverse of removal.

note

Roll the glass up down to see if it move freely without binding.

Adjust the position of the glass as necessary.

Speaker Replacement
1.

Remove the front door trim.

2.

Disconnect the speaker connector (B).

3.

Drill out the rivets to remove the speaker (A).

4.

Installation is the reverse of removal.

note

Use sheet metal screws to secure the speaker.

Make sure connectors are connected properly and each rod is connected securely.

Make sure the door locks/unlocks and opens/closes properly.

Replace any damaged clips.

Door Power Window Regulator Assembly Replacement
1.

Remove the following items.

A.

Front door trim

B.

Front door trim seal

C.

Front door glass

2.

Loosen the front door power window regulator mounting nuts.

3.

Disconnect the front door power window motor connector (A).

Tightening torque :

3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3 lb-ft)

4.

Remove the front door power window regulator assembly (A).

5.

Installation is the reverse of removal.

note

Grease should be applied to areas where there is rotational parts and springs.

Roll the glass up and down to see if it move freely without binding.

Outside Handle Replacement
1.

Remove the following items.

A.

Front door trim

B.

Front door trim seal

2.

After loosening the mounting bolt, then remove the outside handle cover (A).

Tightening torque :

6.9 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 8.0lb-ft)

3.

Remove the outside handle (A) by sliding it rearward.

4.

Disconnect the outside handle connector (A).

5.

Installation is the reverse of removal.

note

Make sure the door locks/unlocks and opens/closes properly.

Make sure the connectors are connected in properly.

Replace any damage clips.

Key Holder Replacement
1.

Remove the following items.

A.

Front door trim

B.

Front door trim seal

2.

After loosening the mounting bolt, then remove the outside handle cover (A).

Tightening torque:

6.9 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 8.0lb-ft)

3.

Disconnect the key holder rod (A).

4.

Remove the key holder (A).

5.

Installation is the reverse of removal.

note

Replace any damage clips.

Door Latch Replacement
1.

Remove the following items.

A.

Front door trim

B.

Front door trim seal

2.

Disconnect the key holder rod (A) and outside handle rod (B).

3.

Loosen the front door latch (A) mounting screws.

Tightening torque:

7.8 ~ 10.8N.m (0.8 ~ 1.1kgf.m, 5.8 ~ 8.0 lb-ft)

4.

Disconnect the front door latch connector (A).

5.

Remove the front door latch assembly (A).

6.

Installation is the reverse of removal.

note

Make sure the door locks/unlocks and opens/closes properly.

Make sure the connectors are connected in properly.

Replace any damage clips.

Door Side Weatherstrip Replacement
1.

Loosen the checker mounting bolts.

2.

Detach the clips, then remove the front door side weatherstrip (A).

3.

Installation is the reverse of removal.

note

Replace any damage clips.

Adjustment
Glass Adjustment
note

Check the glass run channel for damage or deterioration, and replace them if necessary.

1.

Remove the following parts :

A.

Front door trim.

B.

Front door trim seal.

C.

Front door belt inside weatherstrip.

2.

Carefully move the glass (A) until the glass mounting screws are visible, then loosen them.

3.

Check that the glass moves smoothly.

Door Position Adjustment
note

After installing the door, check for a flush fit with the body, then check for equal gaps between the front, rear, and bottom, door edges and the body. Check that the door and body edges are parallel. Before adjusting, replace the mounting bolts.

1.

Check that the door and body edges are parallel.

2.

Place the vehicle on a firm, level surface when adjusting the doors.

3.

Adjust at the hinges (A) :

A.

Loosen the door mounting bolts slightly, and move the door in or out until it aligns flush with the body.

B.

Loosen the hinge mounting bolts slightly, and move the door backward or forward, up or down as necessary to equalize the gaps.

C.

Place a shop towel on the jack to prevent damage to the door when adjusting the door.

Tightening torque:

(B) : 21.6 ~ 26.5 N.m (2.2 ~ 2.7 kgf.m, 15.9 ~ 19.5 lb-ft)

(C) : 33.3 ~ 41.2 N.m (3.4 ~ 4.2 kgf.m, 24.6 ~ 30.4 lb-ft)

4.

Grease the pivot portions of the hinges indicated.

5.

Check for water leaks.

Door Striker Adjustment

Make sure the door latches securely without slamming it. If necessary adjust the striker (A): The striker nuts are fixed. The striker can be fine adjusted up or down, and in or out.

1.

Loosen the screws (B) just enough for the striker to move.

Tightening torque:

(B) : 16.7 ~ 21.6 N.m (1.7 ~ 2.2 kgf.m, 12.3 ~ 15.9 lb-ft)

2.

Tap on the striker with a plastic hammer to adjust the striker. The striker will not move much, but will give some adjustment.

3.

Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.

Яндекс.Метрика