Removal
1.

To remove the back panel, drill out all spotwelds attaching the back panel.

2.

Remove the back panel.

3.

Drill out all spotwelds attaching the rear floor side rear member.

4.

Remove the rear floor side rear member.

5.

Straighten all flanges as necessary, prepare all surfaces to be welded.

6.

Prepare all surfaces to be welded.

7.

After removing, apply the welding primer.

Installation
1.

Drill 8mm holes along the new rear floor side rear member flanges for MIG plug welding.

2.

Fit and clamp the new rear floor side rear member in place.

3.

Measure each measurement point and correct the installation position.

4.

MIG plug weld all holes.

5.

Clean and prepare all welds, remove all residues.

6.

After removing, apply the welding primer.

7.

Drill 8mm holes along the new back panel flanges for MIG plug welding.

8.

Fit and clamp the back panel in place.

9.

Measure each measurement point (Refer to the Body Dimensions) and correct the installation position.

10.

MIG plug weld all holes.

11.

Clean and prepare all welds, remove all residues.

12.

Apply the epoxy primer to the interior of the back panel.

13.

Apply an anti-corrosion to the interior of the back panel (Refer to the Corrosion Protection).

14.

Prepare exterior surfaces for priming, using wax and grease remover.

15.

Apply metal conditioner and water rinse.

16.

Apply conversion coating and water rinse.

17.

Apply the correct seam sealer to all joints (Refer to the Body Sealing Locations).

18.

Reprime over the seam sealer to complete the repair.

Яндекс.Метрика