General

Type

In-line, DOHC

Number of cylinders

4

Bore

77.2mm (3.0394in)

Stroke

90.0mm (3.5433in)

Total displacement

1,685 cc (102.83 cu.in)

Compression ratio

17.0 : 1

Firing order

1-3-4-2

Valve timing

Intake valve

Opens (ATDC)

17°5' ±4°

Closes (ABDC)

14°6' ± 4°

Exhaust valve

Opens (BBDC)

23°25' ± 4°

Closes (BTDC)

20° ± 4°

Cylinder head

Flatness of gasket surface

0.05mm (0.0020in) for all

0.03mm (0.0012in) for each cylinder

0.012mm (0.00047in) for 50mm x 50mm

Flatness of manifold mounting surface

Intake

0.025mm (0.0010in) for width

0.160mm (0.0063in) for length

0.013mm (0.00051in) for 50mm x 50mm

Exhaust

0.025mm (0.0010in) for width

0.160mm (0.0063in) for length

0.013mm (0.00051in) for 50mm x 50mm

Camshaft

Cam height

LH camshaft

Intake

35.452 ~ 35.652mm (1.3957 ~ 1.4036in)

Exhaust

35.700 ~ 35.900mm (1.4055 ~ 1.4134in)

RH camshaft

Intake

35.537 ~ 35.737mm (1.3991 ~ 1.4070in)

Exhaust

35.452 ~ 35.652mm (1.3957 ~ 1.4036in)

Journal outer Diameter

LH camshaft

20.944 ~ 20.960mm (0.8246 ~ 0.8252in)

RH camshaft

20.944 ~ 20.960mm (0.8246 ~ 0.8252in)

Bearing oil clearance

0.040 ~ 0.077mm (0.0016 ~ 0.0030in)

End play

0.10 ~ 0.20mm (0.0039 ~ 0.0079in)

Valve

Valve length

Intake

93.0mm (3.6614in)

Exhaust

93.7mm (3.6890in)

Stem outer diameter

Intake

5.455 ~ 5.470mm (0.2148 ~ 0.2154in)

Exhaust

5.435 ~ 5.450mm (0.2140 ~ 0.2146in)

Face angle

45.5° ~ 45.75°

Thickness of valve head (margin)

Intake

1.1mm (0.0433in)

Exhaust

1.2mm (0.0472in)

Valve stem to valve guide clearance

Intake

0.030 ~ 0.057mm (0.0012 ~ 0.0022in)

Exhaust

0.050 ~ 0.077mm (0.0020 ~ 0.0030in)

Valve guide

Inner diameter

Intake

5.500 ~ 5.512mm (0.2165 ~ 0.2170in)

Exhaust

5.500 ~ 5.512mm (0.2165 ~ 0.2170in)

Length

Intake

31.3 ~ 31.7mm (1.2323 ~ 1.2480in)

Exhaust

31.3 ~ 31.7mm (1.2323 ~ 1.2480in)

Valve seat

Width of seat contact

Intake

0.8 ~ 1.4mm (0.0315 ~ 0.0551in)

Exhaust

1.2 ~ 1.8mm (0.0472 ~ 0.0709in)

Seat angle

Intake

45° ~ 45°30'

Exhaust

45° ~ 45°30'

Valve spring

Free length

44.9mm (1.7677in)

Load

17.5±0.9kg/32.0mm(38.6±2.0 lb/1.2598in)

31.0±1.6kg/23.5mm(68.3±3.5 lb/0.9252in)

Out of squareness

Less than 1.5°

Cylinder block

Cylinder bore

77.200 ~ 77.230mm

(3.0394 ~ 3.0405in)

Flatness of gasket surface

Less than 0.05mm (0.0020in)

Piston

Piston outer diameter

77.130 ~ 77.160mm

(3.0366 ~ 3.0378in)

Piston to cylinder clearance

0.060 ~ 0.080mm (0.0024 ~ 0.0031in)

Ring groove width

No. 1 ring groove

1.83 ~ 1.85mm (0.0720 ~ 0.0728in)

No. 2 ring groove

1.82 ~ 1.84mm (0.0717 ~ 0.0724in)

Oil ring groove

3.02 ~ 3.04mm (0.1189 ~ 0.1197in)

Piston ring

Side clearance

No. 1 ring

0.09 ~ 0.13mm (0.0035 ~ 0.0051in)

No. 2 ring

0.08 ~ 0.12mm (0.0031 ~ 0.0047in)

Oil ring

0.03 ~ 0.07mm (0.0012 ~ 0.0028in)

End gap

No. 1 ring

0.20 ~ 0.35mm (0.0079 ~ 0.0138in)

No. 2 ring

0.35 ~ 0.50mm (0.0138 ~ 0.0197in)

Oil ring

0.20 ~ 0.40mm (0.0079 ~ 0.0157in)

Piston pin

Piston pin outer diameter

27.995 ~ 28.000mm (1.1022 ~ 1.1024in)

Piston pin hole inner diameter

28.004 ~ 28.010mm (1.1025 ~ 1.1028in)

Piston pin hole clearance

0.004 ~ 0.015mm (0.0002 ~ 0.0006in)

Connecting rod small end hole inner diameter

28.022 ~ 28.034mm (1.1032 ~ 1.1037in)

Connecting rod small end hole clearance

0.022 ~ 0.039mm (0.0009 ~ 0.0015in)

Connecting rod

Connecting rod big end inner diameter

49.000 ~ 49.018mm (1.9291 ~ 1.9298in)

Connecting rod bearing oil clearance

0.025 ~ 0.043mm (0.0010 ~ 0.0017in)

Side clearance

0.050 ~ 0.302mm (0.0020 ~ 0.0119in)

0.4mm (0.0157in)

Crankshaft

Main journal outer diameter

53.972 ~ 53.990mm (2.1249 ~ 2.1256in)

Pin journal outer diameter

45.997 ~ 46.015mm (1.8109 ~ 1.8116in)

Main bearing oil clearance

0.024 ~ 0.042mm (0.0009 ~ 0.0017in)

End play

0.08 ~ 0.28mm (0.0031 ~ 0.110in)

Flywheel

Runout

0.1mm (0.0039in)

0.13mm (0.0051in)

Oil pump

Side clearance

Inner rotor

0.040 ~ 0.085mm (0.0016 ~ 0.0033in)

Outer rotor

0.040 ~ 0.090mm (0.0016 ~ 0.0035in)

Body clearance

0.255 ~ 0.350mm (0.0100 ~ 0.0138in)

Relief valve opening pressure

490±49.0kPa (5±0.5kg/cm², 71±7.1psi)

Engine oil

Oil quantity

Total

5.7 L (1.51 U.S.gal., 6.02 U.S.qt., 5.01 lmp.qt.)

When replacing a short engine or a block assembly

Oil pan

4.8 L (1.27 U.S.gal., 5.07 U.S.qt., 4.22 lmp.qt.)

Drain and refill

5.3 L (1.40 U.S.gal., 5.60 U.S.qt., 4.66 lmp.qt.)

Including oil filter

Oil grade

Recommended

- With DPF : ACEA C2 or C3

- Without DPF : ACEA B4

For information on SAE viscosity grades based on ambient temperatures, refer to the

“Lubrication System”

Approved

ACEA C2

"Chevron : KIXX D1 C2 5W30TOTAL : QUARTZ INEO HKS D 5W30"

List of engine oil approved by KIA

ACEA C3

"SK : ZIC LS 5W30Chevron : KIXX D1 5W30TOTAL : QUARTZ INEO MC3 5W30"

Oil pressure (at idle)

78.45kPa (0.8kg/cm², 11.38psi) or above

Oil temperature in oil pan : 80℃ (176°F)

Cooling system

Cooling method

Forced circulation with cooling fan

Coolant quantity

6.6L (1.74 U.S.gal., 6.97 U.S.qt., 5.80 lmp.qt.)

Thermostat

Type

Wax pellet type

Opening temperature

90±1.5°C (194±34.7°F)

Pull opening temperature

100°C (212°F)

Radiator cap

Main valve opening pressure

93.16 ~ 122.58kPa

(0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi)

Vacuum valve opening pressure

MAX. 6.86 kPa(0.07kg/cm², 1.00 psi)

Water temperature sensor

Type

Thermister type

Resistance

20°C (68°F)

2.45±0.14 kΩ

80°C (176°F)

0.3222 kΩ

Cylinder block

Piston cooling oil jet bolt

4

8.8 ~ 12.7

0.9 ~ 1.3

6.5 ~ 9.4

Drive belt auto tensioner bolt

2

25.5 ~ 30.4

2.6 ~ 3.1

18.8 ~ 22.4

Drive belt auto tensioner mounting bracket bolt

3

18.6 ~ 27.5

1.9 ~ 2.8

13.7 ~ 20.3

Engine mounting

Engine mounting bracket to body fixing bolt

4

58.8 ~ 73.5

6.0 ~ 7.5

43.4 ~ 54.2

Engine mounting support bracket to engine mounting insulator fixing nut

1

88.3 ~ 107.9

9.0 ~ 11.0

65.1 ~ 79.6

Engine mounting support bracket to engine support bracket fixing bolt

1

88.3 ~ 107.9

9.0 ~ 11.0

65.1 ~ 79.6

Engine mounting support bracket to engine support bracket fixing nut

2

88.3 ~ 107.9

9.0 ~ 11.0

65.1 ~ 79.6

Transaxle mounting bracket and body fixing bolt

2

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Transaxle mounting bracket and body fixing nut

1

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Transaxle mounting support bracket to transaxle mounting insulator fixing bolt

2

88.3 ~ 107.9

9.0 ~ 11.0

65.1 ~ 79.6

Roll rod bracket to sub frame fixing bolt

2

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Roll rod insulator to roll rod mounting support bracket fixing bolt

1

107.9 ~ 127.5

11.0 ~ 13.0

79.6 ~ 94.0

Main moving system

Connecting rod cap bolt

8

12.7 + (87~93°)

1.3 + (87~93°)

9.4 + (87~93°)

Crankshaft main bearing cap bolt (long)

10

(22.6~26.5) + (90~94°)

(2.3~2.7) + (90~94°)

(16.6~19.5) + (90~94°)

Crankshaft main bearing cap bolt (short)

10

32.4 ~ 36.3

3.3 ~ 3.7

23.9 ~ 26.8

Flywheel bolt (M/T)

8

68.6 ~ 78.5

7.0 ~ 8.0

50.6 ~ 57.9

Timing chain

Timing chain cover bolt (10 X 90)

4

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Timing chain cover bolt (8 X 70)

5

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing chain cover bolt (8 X 70) - Washer seal

2

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing chain cover bolt (8 X 60)

2

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing chain cover bolt (6 X 65)

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain cover bolt (6 X 28)

5

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain case bolt (8 X 23.5)

4

24.5 ~ 30.4

2.5 ~ 3.1

18.1 ~ 22.4

Timing chain case bolt (8 X 32)

1

18.6 ~ 27.5

1.9 ~ 2.8

13.7 ~ 20.3

Timing chain case guide bolt

1

25.5 ~ 34.3

2.6 ~ 3.5

18.8 ~ 25.3

Engine hanger (front)

2

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Crankshaft pulley bolt

1

225.6 ~ 245.2

23.0 ~ 25.0

166.4 ~ 180.8

Camshaft chain sprocket bolt

2

68.6 ~ 73.5

7.0 ~ 7.5

50.6 ~ 54.2

High pressure pump chain sprocket nut

1

64.7 ~ 74.5

6.6 ~ 7.6

47.7 ~ 55.0

Timing chain guide (1) bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain guide (2) bolt

2

9.8 ~ 13.7

1.0 ~ 1.4

7.2 ~ 10.1

Timing chain "A" auto tensioner bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain "C" auto tensioner bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder head

Cylinder head cover bolt

13

(3.9~5.9)+ (8.8~10.8)

(0.4~0.6) + (0.9~1.1)

(2.9~4.3) + (6.5~8.0)

Camshaft bearing cap bolt (mark 10)

16

12.7 ~ 14.7

1.3 ~ 1.5

9.4 ~ 10.8

Camshaft bearing cap bolt (mark 9)

6

12.7 ~ 14.7

1.3 ~ 1.5

9.4 ~ 10.8

Engine hanger bolt (rear)

1

47.1 ~ 51.0

4.8 ~ 5.2

34.7 ~ 37.6

Cylinder head bolt

10

(47.1~51.0) + (88~92°) + (118~122°)

(4.8~5.2) + (88~92°) + (118~122°)

(34.7~37.6) + (88~92°) + (118~122°)

Cooling system

Water pump pulley bolt

3

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water pump bolt (8 X 50)

3

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Water pump bolt (8 X 28)

1

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Thermostat housing bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Thermostat housing nut

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water return pipe assembly bolt

2

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Engine coolant temperature sensor

1

24.5 ~ 34.3

2.5 ~ 3.5

18.1 ~ 25.3

Thermostat cover bolt

2

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Lubrication system

Oil filter assembly bolt

4

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil cooler assembly bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil filter upper cap

1

31.5 ~ 38.5

3.2 ~ 3.9

23.2 ~ 28.4

Oil level gauge guide bolt

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil pan bolt (6 X 20)

16

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan bolt (6 X 65)

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan bolt (6 X 85)

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan and transaxle fixing bolt

3

34.3 ~ 49.1

3.5 ~ 5.0

25.3 ~ 36.2

Oil drain plug

1

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Oil screen bolt

1

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil screen nut

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pressure switch

1

14.7 ~ 21.6

1.5 ~ 2.2

10.8 ~ 15.9

Baffle plate bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil level sensor bolt

3

8.8 ~ 9.8

0.9 ~ 1.0

6.5 ~ 7.2

Sensor protector bolt

3

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Intake and exhaust system

Intake manifold and cylinder head fixing nut

2

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

Intake manifold and cylinder head fixing bolt

7

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

Exhaust manifold and cylinder head fixing nut

8

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

Exhaust manifold heat protector bolt

3

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

DPF assembly fixing nut

1

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

DPF assembly fixing bolt

2

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Air cleaner lower cover fixing bolt

3

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Throttle body and surge tank fixing nut

4

6.9 ~ 10.8

0.7 ~ 1.1

5.1 ~ 8.0

DPF and front muffler fixing nut

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Front muffler and center pipe fixing nut

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Center pipe and main muffler fixing nut

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4