General

Type

In-line, DOHC

Number of cylinders

4

Bore [2.0L/2.4L]

86mm (3.385in.) / 88mm (3.464in.)

Stroke [2.0L/2.4L]

86mm (3.385in.) / 97mm (3.819in.)

Total displacement [2.0L/2.4L]

1998cc (121.92cu.in) / 2359cc (143.90cu.in)

Compression ratio

10.5 ± 0.3 : 1

Firing order

1-3-4-2

Valve timing

Intake valve

Opens

ATDC 7° ~ BTDC 38°

Closes

ABDC 67° ~ 22°

Exhaust valve

Opens

BBDC 44° ~ 4°

Closes

ATDC 0° ~ 40°

Valve clearance [Engine coolant temperature : 20°C (68°F)]

Intake valve

0.17 ~ 0.23mm (0.0067 ~ 0.0090in.)

0.10 ~ 0.30mm

(0.0039 ~ 0.0118in.)

Exhaust valve

0.27 ~ 0.33mm (0.0106 ~ 0.0129in.)

0.20 ~ 0.40mm

(0.0079 ~ 0.0157in.)

Camshaft

Cam height

Intake

44.2mm (1.7401in.)

Exhaust

45.0mm (1.7716in.)

Journal outer diameter

Intake

No.1 : ￠ 30mm (1.1811in.)

No.2,3,4,5 : ￠ 24mm (0.9449in.)

Exhaust

No.1 : ￠ 36mm (1.4173in.)

No.2,3,4,5 : ￠ 24mm (0.9449in.)

Bearing oil clearance

Intake

No.1 : 0.022 ~ 0.057mm (0.00087 ~ 0.00224in.)

No.2,3,4,5 : 0.045 ~ 0.082mm (0.00177 ~ 0.00323in.)

No.1 : 0.090mm (0.00354in.)

No.2,3,4,5 : 0.120mm (0.00472in.)

Exhaust

No.1 : 0 ~ 0.032mm (0 ~ 0.00126in.)

No.2,3,4,5 : 0.045 ~ 0.082mm (0.00177 ~ 0.00323in.)

End play

0.04 ~ 0.16mm (0.0016 ~ 0.0063in.)

0.20mm (0.0078in.)

Valve

Valve length

Intake

113.18mm (4.4559in.)

112.93mm (4.4461in)

Exhaust

105.84mm (4.1669in.)

105.59mm (4.1571in)

Stem outer diameter

Intake

5.465 ~ 5.480mm (0.21516 ~ 0.21575in.)

Exhaust

5.458 ~ 5.470mm (0.21488 ~ 0.21535in.)

Face angle

45.25° ~ 45.75°

Thickness of valve head (margin)

Intake

1.02mm (0.0401in.)

Exhaust

1.09mm (0.0429in.)

Valve stem to valve guide clearance

Intake

0.020 ~ 0.047mm (0.00078 ~ 0.00185in.)

0.070mm (0.00275in.)

Exhaust

0.030 ~ 0.054mm (0.00118 ~ 0.00212in.)

0.090mm (0.00354in.)

MLA outer diameter

31.964 ~ 31.980mm (1.2584 ~ 1.2590in.)

Tappet bore inner diameter

32.000 ~ 32.025mm (1.2598 ~ 1.2608in.)

MLA to tappet bore clearance

0.020 ~ 0.061mm (0.00078 ~ 0.00240in.)

0.070mm (0.00275in.)

Valve guide

Length

Intake

43.8 ~ 44.2mm (1.7244 ~ 1.7401in.)

Exhaust

43.8 ~ 44.2mm (1.7244 ~ 1.7401in.)

Inner diameter

Intake

5.500 ~ 5.512mm (0.21654 ~ 0.21701in.)

Exhaust

5.500 ~ 5.512mm (0.21654 ~ 0.21701in.)

Valve seat

Width of seat contact

Intake

1.16 ~ 1.46mm (0.0457 ~ 0.0575in.)

Exhaust

1.35 ~ 1.65mm (0.0531 ~ 0.0649in.)

Seat angle

Intake

44.75° ~ 45.10°

Exhaust

44.75° ~ 45.10°

Valve spring

Free length

47.44mm (1.8677in.)

Load

19.0 ± 0.6kg/35.0mm (41.88 ± 1.32lb/1.3779in

39.8 ± 1.2kg/26.0mm (87.74 ± 2.64lb/1.0236in.)

Out of squareness

Less than 1.5°

Cylinder head

Flatness of gasket surface

Less than 0.05mm (0.0019in.) for total area

Less than 0.02mm (0.0007in.) for a section of

100mm (3.9370in.)×100mm (3.9370in.)

Flatness of manifold mounting surface

Intake

Less than 0.10mm (0.0039in.)

Exhaust

Less than 0.10mm (0.0039in.)

Piston

Piston outer diameter [2.0L/2.4L]

85.975 ~ 86.005mm (3.38484 ~ 3.38602in.) /

87.975 ~ 88.005mm (3.46358 ~ 3.46476in.)

Piston to cylinder clearance

0.015 ~ 0.035mm (0.00059 ~ 0.00138in.)

Ring groove width

No. 1 ring

1.235 ~ 1.250mm (0.04862 ~ 0.04921in.)

1.260mm (0.04961in.)

No. 2 ring

1.230 ~ 1.250mm (0.04843 ~ 0.04921in.)

1.260mm (0.04961in.)

Oil ring

2.010 ~ 2.025mm (0.07913 ~ 0.07972in.)

2.050mm (0.08071in.)

Piston ring

Side clearance

No. 1 ring

0.050 ~ 0.080mm (0.00197 ~ 0.00315in.)

0.100mm (0.00394in.)

No. 2 ring

0.040 ~ 0.080mm (0.00157 ~ 0.00315in.)

0.100mm (0.00394in.)

Oil ring

0.060 ~ 0.125mm (0.00236 ~ 0.00492in.)

0.200mm (0.00787in.)

End gap

No. 1 ring

0.15 ~ 0.30mm (0.0059 ~ 0.0118in.)

0.60mm (0.0236in.)

No. 2 ring

0.37 ~ 0.52mm (0.0145 ~ 0.0204in.)

0.70mm (0.0275in.)

Oil ring

0.20 ~ 0.70mm (0.0079 ~ 0.0275in.)

0.80mm (0.0315in.)

Piston pin

Piston pin outer diameter

21.001 ~ 21.006mm (0.82681 ~ 0.82701in.)

Piston pin hole inner diameter

21.019 ~ 21.024mm (0.82752 ~ 0.82771in.)

Piston pin hole clearance

0.013 ~ 0.023mm (0.00051 ~ 0.00091in.)

Connecting rod small end hole inner diameter

20.974 ~ 20.985mm (0.82575 ~ 0.82618in.)

Piston pin-to-connecting rod interference

0.016 ~ 0.032mm (0.00063 ~ 0.00126in.)

Connecting rod

Connecting rod big end inner diameter

51.000 ~ 51.018mm (2.00787 ~ 2.00858in.)

Connecting rod bearing oil clearance

0.031 ~ 0.045mm (0.00122 ~ 0.00177in.)

0.050mm ( 0.00197in.)

Side clearance

0.10 ~ 0.25mm (0.0039 ~ 0.0098in.)

0.35mm (0.0138in.)

Crankshaft

Main journal outer diameter

51.942 ~ 51.960mm (2.04496 ~ 2.04567in.)

Pin journal outer diameter

47.954 ~ 47.972mm (1.88795 ~ 1.88866in.)

Main bearing oil clearance

0.020 ~ 0.038mm (0.00079 ~ 0.00150in.)

0.100mm (0.00394in.)

End play

0.07 ~ 0.25mm (0.0028 ~ 0.0098in.)

0.30mm (0.0118in.)

Cylinder block

Cylinder bore [2.0L/2.4L]

86.00 ~ 86.03mm (3.3858 ~ 3.3870in.) /

88.00 ~ 88.03mm (3.4645 ~ 3.4657in.)

Flatness of gasket surface

Less than 0.05mm (0.0019in.) for total area

Less than 0.02mm (0.0007in.) for a section of

100mm (3.9370in.)×100mm (3.9370in.)

Engine oil

Oil quantity

Total [2.0L/2.4L]

4.7L (1.24U.S.gal., 4.97U.S.qt., 4.13lmp.qt.) /

5.8L (1.53U.S.gal., 6.13U.S.qt., 5.10lmp.qt.)

When replacing a short engine or block assembly

Oil pan [2.0L/2.4L]

3.8L (1.00U.S.gal., 4.01U.S.qt., 3.34lmp.qt.) /

4.4L (1.16U.S.gal., 4.65U.S.qt., 3.87lmp.qt.)

Drain and refill [2.0L/2.4L]

4.1L (1.08U.S.gal., 4.33U.S.qt., 3.61lmp.qt.) /

4.8L (1.27U.S.gal., 5.07U.S.qt., 4.22lmp.qt.)

Including oil filter

Oil grade

Recommended

For all except Middle East :

ILSAC GF-4 (API SM) or above / 5W-20

ACEA A5 or above / 5W-30

For Middle East :

ACEA A5 or above / 5W-30

Allowed

API SL, SM or above

ILSAC GF-3, GF-4 or above

ACEA A3, A5 or above

For information on SAE viscosity grades based on ambient temperatures, refer to the “Lubrication System”.

Usable if the recommended engine oil is not available

Oil pressure (at 1,000rpm) [2.0L/2.4L]

108kPa (1.1kgf/cm², 15.6psi) or above /

147kPa (1.5kgf/cm², 21.3psi) or above

Oil temperature (oil pan): 110±2°C (230±35.6°F)

Cooling system

Cooling method

Water-cooled, pressurized.

Forced circulation with water pump

Coolant quantity

MT

6.6L (1.74 U.S.gal., 6.97 U.S.qt., 5.80 lmp.qt.)

AT

6.5L (1.72 U.S.gal., 6.87 U.S.qt., 5.72 lmp.qt.)

Thermostat

Type

Wax pellet type

Opening temperature

82±1.5°C (179.6±34.7°F)

Full opening valve lift/temperature

More than 8mm (0.3in.) / 95°C (203°F)

Radiator cap

Main valve opening pressure

93.16 ~ 122.58kPa

(0.95 ~ 1.25kgf/cm², 13.51 ~ 17.78psi)

Vacuum valve opening pressure

0 ~ 6.86 kPa

(0 ~ 0.07kgf/cm², 0 ~ 0.99psi)

Engine mounting

Engine mounting bracket to body fixing bolt

4

58.8 ~ 73.5

6.0 ~ 7.5

43.4 ~ 54.2

Engine mounting insulator to engine mounting support bracket fixing nut

1

78.5 ~ 98.1

8.0 ~ 10.0

57.9 ~ 72.3

Engine mounting support bracket to engine support bracket fixing bolt

1

78.5 ~ 98.1

8.0 ~ 10.0

57.9 ~ 72.3

Engine mounting support bracket to engine support bracket fixing nut

2

78.5 ~ 98.1

8.0 ~ 10.0

57.9 ~ 72.3

Transaxle mounting bracket to body fixing bolt

3

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Transaxle mounting bracket to body fixing nut

1

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Transaxle mounting support bracket fixing bolt

2

58.8 ~ 78.5

6.0 ~ 8.0

43.4 ~ 57.9

Transaxle mounting support bracket fixing nut

2

78.5 ~ 98.0

8.0 ~ 10.0

57.9 ~ 72.3

Transaxle mounting bracket to transaxle mounting support bracket fixing bolt

2

88.3 ~ 107.9

9.0 ~ 11.0

65.1 ~ 79.6

Roll rod bracket to sub frame fixing bolt 

2

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Roll rod bracket to transaxle fixing bolt & nut

1

88.3 ~ 107.9

9.0 ~ 11.0

65.1 ~ 79.6

Timing system

Idler bolt

2

53.9 ~ 63.7

5.5 ~ 6.5

39.7 ~ 47.0

Drive belt tensioner pulley bolt

1

53.9 ~ 63.7

5.5 ~ 6.5

39.7 ~ 47.0

Drive belt tensioner bolt

1

53.9 ~ 63.7

5.5 ~ 6.5

39.7 ~ 47.0

Crankshaft pulley bolt

1

166.6 ~ 176.4

17.0 ~ 18.0

122.9 ~ 130.1

Timing chain cover service hole bolt

1

11.8 ~ 14.7

1.2 ~ 1.5

8.7 ~ 10.8

Timing chain cover bolt (M6×25)

7

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Timing chain cover bolt (M8×28)

7

18.6 ~ 22.5

1.9 ~ 2.3

13.7 ~ 16.6

Timing chain cover bolt (M8×30)

1

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Timing chain cover bolt (M10×40)

1

39.2 ~ 44.1

4.0 ~ 4.5

28.9 ~ 32.5

Timing chain cover bolt (M10×45)

2

39.2 ~ 44.1

4.0 ~ 4.5

28.9 ~ 32.5

Timing chain tensioner bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain tensioner arm bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain guide bolt

3

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain oil jet bolt

1

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Cylinder head

Ignition coil bolt

4

3.9 ~ 5.9

0.4 ~ 0.6

2.9 ~ 4.3

Cylinder head cover bolt

18

[3.9~5.9] + [7.8~9.8]

[0.4~0.6] + [0.8~1.0]

[2.9~4.3] + [5.8~7.2]

CVVT bolt (LH/RH)

2

53.9 ~ 63.7

5.5 ~ 6.5

39.7 ~ 47.0

Camshaft bearing cap bolt (M6) (LH/RH)

16

[5.9] + [10.8~12.7]

[0.6] + [1.1~1.3]

[4.3] + [8.0~9.4]

Camshaft bearing cap bolt (M8)

4

[14.7] + [27.5 ~ 31.4]

[1.5] + [2.8~3.2]

[10.8] + [20.3~23.1]

Cylinder head bolt

10

[32.4~36.3] + [90~95°] + [90~95°]

[3.3~3.7] + [90~95°] + [90~95°]

[23.9~26.8] + [90~95°] + [90~95°]

Engine hanger bolt (Front/Rear)

2

27.5 ~ 31.4

2.8 ~ 3.2

20.3 ~ 23.1

Camshaft position sensor (CMPS) (LH/RH)

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil control valve (OCV) bolt (LH/RH)

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder block

Tensioner assembly intergrated bracket bolt

MDPS : 5

HPS : 6

39.2 ~ 44.1

4.0 ~ 4.5

28.9 ~ 32.5

Flywheel bolt

7

117.7 ~ 127.5

12.0 ~ 13.0

86.8 ~ 93.9

Drive plate bolt

7

117.7 ~ 127.5

12.0 ~ 13.0

86.8 ~ 93.9

Oil filter bracket bolt

4

21.6 ~ 26.5

2.2 ~ 2.7

15.9 ~ 19.5

Ladder frame bolt

10

[8.8~9.8] + [17.7~20.6] + [27.5~31.4]

[0.9~0.1] + [1.8~2.1] + [2.8~3.2]

[6.5~7.2] + [13.0~15.2] + [20.3~23.1]

Connecting rod bearing cap bolt

8

[17.7~21.6] + [88~92°]

[1.8~2.2] + [88~92°]

[13.0~15.9] + [88~92°]

Main bearing cap bolt

10

[14.7] + [27.5~31.4] + [120~125°]

[1.5] + [2.8~3.2] + [120~125°]

[10.8] + [20.3~23.1] + [120~125°]

Crankshaft position sensor (CKPS) bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

CKPS cover bolt (M6)

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

CKPS cover bolt (M8)

1

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Knock sensor bolt

1

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Lubrication system

Oil drain plug

1

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Oil filter

1

11.8 ~ 15.7

1.2 ~ 1.6

8.7 ~ 11.6

Oil level gauge assembly bolt

1

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

A/C compressor bracket bolt

4

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

Oil pan bolt (M6)

16

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan bolt (M9)

2

30.4 ~ 34.3

3.1 ~ 3.5

22.4 ~ 25.3

Oil pump chain tensioner bolt [2.0L]

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pump chain guide bolt [2.0L]

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pump bolt [2.0L]

3

[7.8~11.8] + [17.7~21.6] + [27.5~31.4]

[0.8~1.2] + [1.8~2.2] + [2.8~3.2]

[5.8~8.7] + [13.0~15.9] + [20.3~23.1]

BSM chain tensioner arm bolt [2.4L]

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

BSM chain guide bolt [2.4L]

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

BSM chain tensioner bolt [2.4L]

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Balance shaft module (BSM) bolt (M9×181.5) - 4 bolt type [2.4L]

4

[22.6~26.5] + [103~107°]

[2.3~2.7] + [103~107°]

[16.6~19.5] + [103~107°]

Balance shaft module (BSM) bolt (M9×181.5) - 6 bolt type [2.4L]

4

[22.6~26.5] + [88~92°]

[2.3~2.7] + [88~92°]

[16.6~19.5] + [88~92°]

Balance shaft module (BSM) bolt (M9×95) - 6 bolt type [2.4L]

2

[22.6~26.5] + [43~47°]

[2.3~2.7] + [43~47°]

[16.6~19.5] + [43~47°]

Oil pressure switch

1

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Cooling system

Water pump pulley bolt

3

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Water pump sub assembly bolt

5

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water pump cover bolt

5

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Water inlet fitting bolt

3

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Water temperature control assembly nut

1

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Water temperature control assembly bolt

2

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Water inlet pipe bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Intake and exhaust system

Air intake hose clamp bolt

2

2.9 ~ 4.9

0.3 ~ 0.5

2.2 ~ 3.6

Air cleaner asembly bolt

2

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Electronic throttle control (ETC) module bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Intake manifold stay bolt

4

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Intake manifold bolt

3

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Intake manifold nut

2

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Oxygen sensor (Front/Rear)

2

44.1 ~ 49.0

4.5 ~ 5.0

32.5 ~ 36.2

Exhaust manifold heat protector bolt

3

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Exhaust manifold stay bolt (M8)

2

18.6 ~ 27.5

1.9 ~ 2.8

13.7 ~ 20.3

Exhaust manifold stay bolt (M10)

2

51.9 ~ 57.8

5.3 ~ 5.9

38.3 ~ 42.6

Exhaust manifold nut

8

49.0 ~ 53.9

5.0 ~ 5.5

36.2 ~ 39.7

Catalytic converter / muffler nut

6

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4