Item | Specification | |
Clutch operation method | Hydraulic type | |
Clutch cover assembly | Type | Diaphragm spring strap |
Clutch disc | Type | Single dry with diaphragm |
Facing diameter (outside x inside) | GSL 2.4 : Ø240 × Ø150mm (Ø9.4 × Ø6.1in) DSL 2.2 : Ø260 × Ø160mm (Ø10.2 × Ø6.3in) | |
Concentric slave cylinder | Facing diameter (inside x outside) | Ø32.2 x Ø44mm (Ø1.27 × Ø1.73in) |
Clutch master cylinder | Inside diameter | 15.87mm (0.62in) |
Item | Specification |
Clutch disc thickness [When free] | GSL 2.4 : 8.7 ± 0.3 mm (0.343 ± 0.012 in) DSL 2.2 : 8.8 ± 0.2 mm (0.346 ± 0.008 in) |
Clutch pedal height [Without carpet] | 182.8 mm (7.19 in) |
Clutch pedal free play | 6 ~ 13 mm (0.24 ~ 0.51 in) |
Clutch pedal stroke | 150 ± 3mm (5.9 ± 0.12 in) |
Clutch disc rivet depth | 1.3 mm (0.051 in) |
Diaphragm spring end height difference | 0.5 mm (0.02 in) |
Clutch master cylinder clearance to piston | 0.15 mm (0.006 in) |
Item | N.m | kgf.m | lb-ft |
Clutch pedal installation bolt (to the pedal support member) | 16.7~25.5 | 1.7~2.6 | 12.3~18.8 |
Clutch pedal installation nut (to the master cylinder) | 5.9~7.8 | 0.6~0.8 | 4.3~5.8 |
Clutch tube flare nut | 12.8~16.7 | 1.3~1.7 | 9.4~12.4 |
Clutch tube bracket installation bolt | 7.8~9.8 | 0.8~1.0 | 5.8~7.24 |
Clutch release cylinder installation bolt | 14.7~21.6 | 1.5~2.2 | 10.9~16.0 |
Clutch release cylinder union bolt | 24.5~34.3 | 2.5~3.5 | 18.1~25.5 |
Clutch cover assembly installation bolt(9ea) | 14.7~21.6 | 1.5~2.2 | 10.9~16.0 |
Ignition lock switch nut | 7.8~9.8 | 0.8~1.0 | 5.8~7.3 |
Items | Specified lubricants | Quantity |
Contact surface of release bearing and fulcrum of clutch release fork | CASMOLY L9508 | As required |
Inner surface of clutch release bearing | CASMOLY L9508 | As required |
Inner surface of clutch release cylinder and outer circumference of piston and cup | Brake fluid DOT 3 or DOT 4 | As required |
Inner surface of clutch disc spline | CASMOLY L9508 | As required |
Inner surface of clutch master cylinder and outer circumference of piston assembly | Brake fluid DOT 3 or DOT 4 | As required |
Clutch master cylinder push rod, clevis pin and washer | Wheel bearing grease SAE J310, NLGI No.2V | As required |
Clutch pedal shaft and bushings | Chassis grease SAE J310a, NLGI No.1 | As required |
Contact portion of release fork to release cylinder push rod | CASMOLY L9508 | As required |
Input shaft spline | CASMOLY L9508 | As required |
