1.
Using the press and tool, press -fit pinion front and rear bearing outer races.
Using the press and tool, press -fit pinion front and rear bearing outer races.
Install selected pinion height adjusting shim in drive pinion gear. Using the press and tool, press -fit pinion rear bearing inner race into it.
Install the pinion bearing adjusting spacer to the drive pinion.
Will have to use from new spacer.
Using the press and tool, press -fit pinion front braring inner race.
The pressure do not exceed 5ton.
Using the press and tool, press -fit front ol seal.
Using press and tool, press - fit companion flange.
The pressure do not exceed 5ton.
Install the drive pinion nut to make that the bearing freeload is standard.
Pinion bearing preload :
1.13 ~ 1.62Nm (0.115 ~ 0.165kgf.m, 0.83 ~ 1.2lb-ft)
The drive pinion nut is not reusable.
Install differential case assembly with side bearing outer races into differential carrier.
Align mark on bearing cap with that on differential carrier and then istall the bearing cap.
If backlash is too small and too big, adjustment of side bearing adjusting washer thickness is required.
Measure drive gear-to-drive pinion backlash with a dial indicator at several point.
Standard :0.10~0.15mm
Thickness of the diff shim need to adjusted if backrash is small. Lessen the thickness of the left side diff shim. By contraries enlarge the thickness of the right side diff shim that much.
Apply liquid sealant to differential carrier.
Install rear cover and tighten cover bolts.
Tightening torque :
39.2~49.0Nm (4.0~5.0kgf.m, 28.9~39.1lb-ft)
Using the press and tool, press -fit side oil seals.
Install the drain plug and filler plug.
Pillar plug : 49.0 ~ 68.6Nm (5.0 ~ 7.0kgf.m, 36.1 ~ 50.6lb-ft)
Drain plug : 39.2 ~ 58.8Nm (4.0 ~ 6.0kgf.m, 28.9 ~ 43.3lb-ft)
Install the air breather.
Tightening torque :
9.8~19.6Nm (1.0~2.0kgf.m, 7.2~14.4lb-ft)
