1.
Using the SST (09532-11500A), install the inner pinion bearing outer race (A).
Using the SST (09532-11500A), install the inner pinion bearing outer race (A).
Using the SST (09431-26200), install the outer pinion bearing outer race.
Using the round pipe (A), press in the pinion rear bearing (B).
Install the pinion bearing spacer (B) on the pinion drive gear (A).
Must be use new spacer.
Using the round pipe (A), press the front bearing (B).
Using the SST (09530-2W700), install the pinion oil seal.
Using the SST(09530-3T300), intall the pinion lock nut (A).
Tightening torque :
186.33~441.3Nm (19.0~45.0kgf.m, 137.43~325.48lb-ft)
tighten the lock nut.
Standard : 92.22~179.46Nm (9.2~18.3kgf.m, 66.54~132.36lb-ft)
Maintain the constant speed rotation (60rpm).
Using the SST (09453-3B200), install the front/rear bearing (A).
Install the gear carrier and ring gear.
Tightening torque :
137.3~156.9Nm (14.0~16.0kgf.m, 101.3~115.7lb-ft)
When tightening the seal bolt, please do it diagonal.
Install the left and right side bearing outer race (A) to the gear carrier.
Fix the left and right side bearing outer race (A) with both hands and install it on the differential case.
Insert the left and right adjustment spacer between the differential side bearing and carrier. And than install the baearing cap (A) with mark.
Tightening torque :
53.9~63.7Nm (5.5~6.5kgf.m, 39.8~47.0lb-ft)
Adjust the differential shim and confirm the standard of the backrash.
standard : 0.10 ~ 0.15 mm ( 0.004~0.006 inch)
Thickness of the differential shim needs to be adjusted if backrass is small.
Reduce the thickness of the left side differential shim and enlarge the thickness of the right side differential shim as much as the reduced left side.
Adjust gear assembly run out backrash.
Standard : 0~0.05mm(0~0.002inch)
Measures the freeroad.
Standard :
Pinion freeroad : 0.25~0.84Nm (2.5 ~ 8.5 Kgf.cm, 0.18~0.62 lb-ft)
Coat sealant (A) on the rear cover surface.
Sealant : MS 721-40
Remove the remaining sealant before coating.
Evenly coat the sealant 2~3 mm thick along the rear cover surface.
Install the differential rear cover (A).
Tightening torque :
39.2~49.0Nm (4.0 ~ 5.0 Kgf.cm, 28.9~36.2 lb-ft)
Install the drain plug (A) and pillar plug (B).
Pillar plug : 39.2~58.8Nm (4.0 ~ 6.0 Kgf.cm, 28.9~43.4 lb-ft)
Drain plug : 49.0~68.6Nm (5.0 ~ 7.0 Kgf.cm, 36.2~50.6 lb-ft)
Using the SST (09530-2W100, 09231H1100), install the left and right side oil seal.
Reassemble the rear differential assembly to the vehicle and inject oil.
Oil type : Hyjpoid gear oil, MS 517-15GT (SAE 75W/90, API GL-5, SHELL SPIRAX
Oil capacity (L) : 1.4 ± 0.05L
