Removal
1.

To remove the back panel, drill out all spotwelds and grind away MIG lap welds attaching the rear end member upper extension.

2.

Remove the rear end member upper extension.

3.

Drill out all spotwelds attaching the back panel.

4.

Remove the back panel.

5.

To remove the rear floor side member, drill out all spotwelds attaching the rear floor cross member extension.

6.

Remove the rear floor cross member extension.

7.

Drill out all spotwelds attaching the rear floor side rear member.

8.

Remove the rear floor side rear member.

9.

Straighten all flanges as necessary, prepare all surfaces to be welded.

10.

Prepare all surfaces to be welded.

11.

After removing, apply the welding primer.

Installation
1.

Drill the holes in the flange of the replacement rear floor side rear member for MIG plug welding.

2.

Fit and clamp the new rear floor side rear member in place.

3.

Measure each measurement point and correct the installation position.

4.

MIG plug weld all holes.

5.

Clean and prepare all welds, remove all residues.

6.

After removing, apply the welding primer.

7.

Drill the holes in the flange of the replacement new rear floor cross member extension for MIG plug welding.

8.

Fit and clamp the rear floor cross member extension in place.

9.

Measure each measurement point (Refer to the Body Dimensions) and correct the installation position.

10.

MIG plug weld all holes.

11.

Clean and prepare all welds, remove all residues.

12.

After removing, apply the welding primer.

13.

Drill the holes in the flange of the replacement new back panel for MIG plug welding.

14.

Fit and clamp the back panel in place.

15.

Measure each measurement point (Refer to the Body Dimensions) and correct the installation position.

16.

MIG plug weld all holes.

17.

Clean and prepare all welds, remove all residues.

18.

After removing, apply the welding primer.

19.

Drill the holes in the flange of the replacement new rear end member upper extension for MIG plug welding.

20.

Fit and clamp the rear end member upper extension in place.

21.

Measure each measurement point (Refer to the Body Dimensions) and correct the installation position.

22.

MIG plug weld all holes and MIG lap weld the seam.

23.

Clean and prepare all welds, remove all residues.

24.

Apply an anti-corrosion as required (Refer to the Corrosion Protection).

25.

Prepare exterior surfaces for priming, using wax and grease remover.

26.

Apply the correct seam sealer to all joints (Refer to the Body Sealing Locations).

Яндекс.Метрика