Installation
LH Cylinder Head
note
●

Thoroughly clean all parts to be assembled.

●

Always use a new head and manifold gasket.

●

The cylinder head gasket is a metal gasket. Take care not to bend it.

●

Rotate the crankshaft, set the No.1 piston at top dead center (TDC).

1.

Install the cylinder head.

A.

The sealant locations on cylinder head and cylinder block must be free of engine oil and ETC.

B.

Apply sealant on cylinder block top face before assembling cylinder head gaskets.

The part must be assembled within 5 minutes after sealant was applied.

note

Refer to below illustration to apply the sealant.

Bead width :

2.0 ~ 3.0 mm (0.078 ~ 0.118 in.)

Sealant locations :

1.0 ~ 1.5 mm (0.039 ~ 0.059 in.) from block surface

Recommended sealant : Liquid sealant THREE BOND 1217H

C.

Apply sealant on cylinder head gaskets after assembling cylinder head gaskets on cylinder block.

The part must be assembled within 5 minutes after sealant was applied.

note

Be careful of the installation direction.

D.

Install the LH cylinder head.

note

Remove the extruded sealant after assembling cylinder heads.

2.

Install cylinder head bolts.

(1)

Do not apply engine oil on the threads and under the heads of the cylinder head bolts.

(2)

Using SST(09221-4A000), install and tighten the cylinder head bolts and plate washers, in several passes, in the sequence shown.

caution

Always use a new cylinder head bolts.

Tightening torque

Head bolt:

37.3 ~ 41.2 N.m (3.8 ~ 4.2 kgf.m, 27.5 ~ 30.4 lb-ft) + (118 ~ 122°) + (88 ~ 92°)

3.

Install the alternator.

(Refer to Engine Electrical System - "Alterantor")

4.

Install the intake manifold.

(Refer to Intake And Exhaust System - "Intake Manifold")

5.

Install the water temperature control assembly.

(Refer to Cooling System - "Water Temperature Control Assembly")

6.

Install the LH camshaft.

(Refer to Cylinder Head Assembly - "Camshaft")

7.

Install the LH exhaust manifold.

(Refer to Intake And Exhaust System - "Exhaust Manifold")

RH Cylinder Head
note
●

Thoroughly clean all parts to be assembled.

●

Always use a new head and manifold gasket.

●

The cylinder head gasket is a metal gasket. Take care not to bend it.

●

Rotate the crankshaft, set the No.1 piston at top dead center (TDC).

1.

Install the cylinder head.

A.

The sealant locations on cylinder head and cylinder block must be free of engine oil and ETC.

B.

Apply sealant on cylinder block top face before assembling cylinder head gaskets.

The part must be assembled within 5 minutes after sealant was applied.

note

Refer to below illustration to apply the sealant.

Bead width :

2.0 ~ 3.0 mm (0.078 ~ 0.118 in.)

Sealant locations :

1.0 ~ 1.5 mm (0.039 ~ 0.059 in.) from block surface

Recommended sealant : Liquid sealant THREE BOND 1217H

C.

Apply sealant on cylinder head gaskets after assembling cylinder head gaskets on cylinder block.

The part must be assembled within 5 minutes after sealant was applied.

note

Be careful of the installation direction.

D.

Install the RH cylinder head.

note

Remove the extruded sealant after assembling cylinder heads.

2.

Install cylinder head bolts.

(1)

Do not apply engine oil on the threads and under the heads of the cylinder head bolts.

(2)

Using SST(09221-4A000), install and tighten the cylinder head bolts and plate washers, in several passes, in the sequence shown.

caution

Always use a new cylinder head bolts.

Tightening torque

Head bolt:

37.3 ~ 41.2 N.m (3.8 ~ 4.2 kgf.m, 27.5 ~ 30.4 lb-ft) + (118 ~ 122°) + (88 ~ 92°)

Bolt (A):

18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

3.

Install the intake manifold.

(Refer to Intake And Exhaust System - "Intake Manifold")

4.

Install the water temperature control assembly.

(Refer to Cooling System - "Water Temperature Control Assembly")

5.

Install the RH camshaft.

(Refer to Cylinder Head Assembly - "Camshaft")

6.

Install the RH exhaust manifold.

(Refer to Intake And Exhaust System - "Exhaust Manifold")

Яндекс.Метрика