Disassembly
note
●

Use fender covers to avoid damaging painted surfaces.

●

To avoid damaging the cylinder head, wait until the engine coolant temperature drops below normal temperature (20°C [68°F]) before removing it.

●

When handling a metal gasket, take care not to fold the gasket or damage the contact surface of the gasket.

●

To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

caution
●

Mark all wiring and hoses to avoid misconnection.

●

Turn the crankshaft pulley so that the No.1 piston isat TDC (Top dead center).

1.

Remove the engine assembly from the vehicle.

(Refer to Engine And Transaxle Assembly - “Engine And Transaxle Assembly”)

2.

Remove the transaxle assembly from the engine assembly.

Manual Transaxle

(Refer to Manual Transaxle System - "Manual Transaxle")

Automatic Transaxle

(Refer to Automatic Transaxle System - "Automatic Transaxle")

3.

Manual Transaxle : Remove the flywheel.

(Refer to Cylinder Block - "Flywheel")

Automatic Transaxle : Remove the drive plate.

(Refer to Cylinder Block - "Drive Plate")

4.

Remove the rear oil seal.

(Refer to Cylinder Block - “Rear Oil Seal”)

5.

Install the engine to engine stand for disassembly.

6.

Remove the timing chain.

(Refer to Timing System - “Timing Chain”)

7.

Remove the water pump assembly.

(Refer to Cooling System - “Water Pump”)

8.

Remove the water inlet fitting and the thermostat assembly.

(Refer to Cooling System - “Thermostat“)

9.

Remove the intake manifold.

(Refer to Intake And Exhaust System - "Intake Manifold")

10.

Remove the A/C compressor.

(Refer to Heating, Ventilation Air conditioning -"Compressor")

11.

Remove the exhaust manifold.

(Refer to Intake And Exhaust System - "Exhaust Manifold")

12.

Remove the cylinder head assembly.

(Refer to Cylinder Head Assembly - "Cylinder Head")

13.

Remove the oil filter.

(Refer to Lubrication System - “Engine Oil”)

14.

Remove the oil screen.

(Refer to Lubrication System - “Oil Pan”)

15.

Remove the piston and connecting rod assemblies.

(Refer to Cylinder Block - "Piston and Connecting Rod")

16.

Remove the crankshaft.

(Refer to Cylinder Block - "Crankshaft")

17.

Remove the knock sensor.

(Refer to Engine Control/Fuel System - "Knock Sensor (KS)")

18.

Remove the crankshaft position sensor (CKPS).

(Refer to Engine Control/Fuel System - "Crankshaft Position Sensor (CKPS)")

19.

Remove the oil pressure switch.

(Refer to Lubrication System - "Oil Pressure Switch")

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