Measure and mark the cutlines on the side sill outer panel. Cut the side sill outer panel along the cutlines.

Drill out all spotwelds attaching the side sill outer panel.

Remove the side sill outer panel.

Measure and mark the cutlines on the side sill outer reinforcement. Cut the side sill outer reinforcement along the cutlines.

Drill out all spotwelds attaching the side sill outer reinforcement.

Remove the side sill outer reinforcement.

Clean cut portions with a grinder.

After removing, apply the welding primer.

Measure and mark the cutlines on the new side sill outer reinforcement. Cut the new side sill outer reinforcement along the cutlines.

Drill the holes in the flange of the replacement new side sill outer reinforcement for MIG plug welding.

Fit and clamp the new side sill outer reinforcement in place.

Measure each measurement point (Refer to the Body Dimensions) and correct the installation position.

MIG plug weld all holes and MIG butt weld the seams.

Clean and prepare all welds, and remove all residues.

After removing, apply the welding primer.

Measure and mark the cutlines on the new side sill outer panel. Cut the new side sill outer panel along the cutlines.

Drill the holes in the flange of the replacement new side sill outer panel for MIG plug welding.

Fit and clamp the new side sill outer panel in place.

Measure each measurement point (Refer to the Body Dimensions) and correct the installation position.

MIG plug weld all holes and MIG butt weld the seams.

Clean and prepare all welds and remove all residues.

Apply body filler to the side sill panel seams.

Apply an anti-corrosion agent as required (Refer to the Corrosion Protection).

Prepare the exterior surfaces for priming, using wax and grease remover.

Apply the correct seam sealer to all joints (Refer to the Body Sealing Locations).