Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage.

3.

Have any problems been found?

▶ Repair as necessary and go to "Verification of Vehicle Repair" procedure

▶ Go to " Power Circuit Inspection " procedure.

Power Circuit Inspection
1.

IG "OFF" and disconnect ECM connector.

2.

IG "ON" and keep the brake taking off.

3.

Measure the voltage between brake switch signal terminal of ECM harness connector and chassis ground.

4.

Measure the voltage between brake lamp signal terminal of ECM harness connector and chassis ground.

Specification :

Brake Switch - Approx 12V

Brake lamp Switch - 0V

5.

Keep the brake stepping on.

6.

Measure the voltage between brake switch signal terminal of ECM harness connector and chassis ground.

7.

Measure the voltage between brake lamp signal terminal of ECM harness connector and chassis ground.

Specification : Brake Switch - 0V / Brake lamp Switch - Approx 12V

Item

During taking off the brake

During stepping on the brake

Brake Switch

0V

Battery voltage

Brake lamp Switch

Battery voltage

0V

8.

Is the measured voltage within specification?

▶ Go to "Signal Circuit Inspection" procedure.

▶ Repair or replace as necessary and then, go to "Verification of Vehicle Repair" procedue.

Signal Circuit Inspection
1.

IG "OFF" and disconnect stop lamp switch and ECM connector.

2.

Measure the resistance between brake switch signal terminal of ECM harness connector and brake switch signal terminal of Stop lamp switch harness connector.

3.

Measure the resistance between brake lamp signal terminal of ECM harness connector and brake lamp signal terminal of Stop lamp switch harness connector.

Specification : Below 1Ω

4.

Is the measured resistance within specification?

▶ Substitute with a known - good stop lamp switch and check for proper operation. If the problem is corrected, replace stop lamp switch and go to "Verification of Vehicle Repair" procedure.

▶ Check the fuse between battery and stop lamp switch.

▶ Repair open or short in power circuit of stop lamp switch and go to "Verification of Vehicle Repair" procedure.

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