Visual Inspection
1.

Visually/physically inspect for the following conditions.

- Vacuum hoses in engine room for splits, kinks and improper installation.

- Positive crankcase ventilation valve for improper installation, damaged o-rings and malfunctioning.

- Verify that the PCM/ECM ground connections are clean and properly tightened.

2.

Check MAFS and ECTS for the following conditions :

- Contamination, deterioration, poor connection or damaged harness

- The MAF signal displayed on the GDS should increase as engine speed increases

- The engine coolant temperature displayed on the GDS should close to the actual coolant temperature.

3.

Was a problem found in any of the above areas?

▶ Replace or repair as necessary and go to "Verification of Vehicle Repair" procedure.

▶ Go to next step as below.

Timing Inspection
1.

Set up an oscilloscope as follows :

Channel A (+): Signal terminal of the CMPS #1(back probe), (-): ground

Channel B (+): Signal terminal of the CKPS(back probe), (-): ground

2.

Start the engine and check for signal waveform compared with reference waveform as below.

① There are 60 signals of CKPS(Including missing tooth) during the semi-cycle of CMPS #1.

② There are 3~5 signals of CKPS between the switching point of CMPS #1 and the missing tooth of CKPS.

3.

Is the signal waveform normal?

▶ Go to next step as below.

▶ Repair or readjust as necessary, if air gap of the CKPS is exceeds specification[0.3~1.7 mm(0.012~0.067 in)]. If OK, check that the crankshaft and camshaft are correctly aligned the matching marks of the pulleys. Repair or readjust as necessary and go to "Verification of Vehicle Repair" procedure.

Ignition System Inspection
1.

Spark Plug Cable & Ignition Coil Inspection

(1)

Visually/physically inspect the spark plug cable and ignition coil related to the misfiring cylinder(s) for the following conditions.

- Damage, cracks, carbon and flashover

- Poor connection or damaged harness

- Connected to the incorrect cylinders at the ignition coil and spark plug

(2)

Measure the resistance of the spark plug cable related to the misfiring cylinder(s).

Specification : 5.6kΩ/m ±20%

(3)

Measure the resistance of the primary and secondary ignition coil related to the misfiring cylinder(s).

Specification : Primary Ignition Coil Resistance : 0.75 ± 15%[20℃(68℉)]

Secondary Ignition Coil Resistance :5.9 ± 15%[20℃(68℉)]

(4)

Was a problem found in any of the above areas?

▶ Repair or replace as necessary and go to "Verification of Vehicle Repair" procedure.

▶ Go to next step as below.

2.

Spark Plug Inspection

(1)

Visually/physically inspect the spark plug related to the misfiring cylinder(s) for the following conditions.

- Damaged insulation, Worn electrodes, Oil or fuel fouled, Loose terminals and cracks

- Check for electrode gap : 1.0 - 1.1 mm (0.039 - 0.043 in.)

- Check if the spark plug for the relevant cylinder is lighter in color than the other plugs.

(2)

Was a problem found in any of the above areas?

▶ Replace or adjust as necessary and go to "Verification of Vehicle Repair" procedure.

▶ Go to next step as below.

Fuel System Inspection
1.

Fuel Line Pressure Inspection

(1)

Check the fuel for excessive water, alcohol, or other contaminants. Replace contaminated fuel as necessary.

(2)

Install a fuel pressure gage.

(3)

Inspect fuel pressure with normal idle status.

Specification : 323 ~ 363 kPa (3.29 ~ 3.55 kgf/㎠, 46.8 ~ 52.6 psi)

(4)

Is fuel pressure within the specified value?

▶ Go to next step as below.

▶ Inspect the suspected area. Refer to table as below. Repair or replace as necessary and go to "Verification of Vehicle Repair" procedure.

Condition

Possible Cause

Suspected Area

Fuel Pressure too low

Clogged fuel filter

Fuel filter

Fuel leak on the fuel - pressure regulator that is assembled on fuel pump

Fuel Pump(Fuel Pressure Regulator)

Fuel Pressure too High

Sticking fuel pressure regulator

Fuel Pump(Fuel Pressure Regulator)

2.

Fuel Pressure Hold Inspection

(1)

Stop the engine and check for a change in the fuel pressure gauge reading.

Specification : After engine stops, the gauge reading should hold for minimum 5 minutes

(2)

Is fuel pressure within the specified value?

▶ Go to next step as below.

▶ Inspect the suspected area. Refer to table as below. Repair or replace as necessary and go to "Verification of Vehicle Repair" procedure.

Condition

Possible Cause

Suspected Area

Fuel pressure drops slowly

Injector leak

Injector

Fuel pressure drops immediately

Stuck open check valve of the fuel pump

Fuel pump

Engine Compression Test
1.

Warm up the engine to normal operating temperature. Verify the battery must be at or near full charge.

2.

With ignition "OFF", disconnect the ignition coil connectors and the spark plug cables.

3.

Install compression pressure gauge to the spark plug hole.

4.

With wide open throttle by hand, cranking the engine and record the compression readings from all of the cylinders.

Specification : Compression pressure : 1,283kPa (13.0kgf/cm², 185psi)

Minimum pressure : 1,135kPa (11.5kgf/cm², 164psi)

Difference between each cylinder : 100kPa (1.0kgf/cm², 15psi) or less

5.

Is compression pressure within the specified value?

▶ Verify if the engine has excessive coolant consumption. If yes, check for damaged inlet water passage, engine block, cylinder head or head gasket. Repair or replace as necessary and go to "Verification of Vehicle Repair" procedure.

▶ If the cylinder compression in 1 or more cylinders is low, pour a small amount of engine oil into the cylinder through the spark plug hole and repeat compression test for cylinders with low compression pressure.

- If adding oil helps the compression, it is likely that the piston rings and/or cylinder bore are worn or damaged.

- If pressure stays low, a valve may be sticking or seating is improper, or there may be leakage past the gasket.

- Repair or replace as necessary and go to "Verification of Vehicle Repair" procedure.

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