Specifications
Fuel Delivery System

Items

Specification

Fuel Injection System

Type

Common Rail Direct Injection (CRDI)

Fuel Return System

Type

Return type

Fuel Pressure

Max. Pressure

1,600 bar (160 MPa / 23,206 psi)

Fuel Tank

Capacity

48 lit. (12.6 U.S.gal., 50.7 U.S.qt., 42.2 Imp.qt.)

Fuel Filter

Type

High pressure type (Built in engine room)

High Pressure Fuel Pump

Type

Mechanical, Plunger Pumping Type

Driven by

Drive Belt

Low Pressure Fuel Pump

Type

Mechanical, Gear Pumping Type

Driven by

Involved in High Pressure Fuel Pump

Sensors

Mass Air Flow Sensor (MAFS)

▷ Type: Hot-Film Type

▷ Specification

* At intake air temperature = 20℃(68℉)

Air Flow (kg/h)

Frequency (kHz)

8

1.96 ~ 1.97

10

2.01 ~ 2.02

40

2.50 ~ 2.52

105

3.18 ~ 3.23

220

4.26 ~ 4.35

480

7.59 ~ 7.94

560

9.08 ~ 9.89

* At intake air temperature = -15℃(5℉) or 80℃(176℉)

Air Flow (kg/h)

Frequency (kHz)

10

2.00 ~ 2.01

40

2.49 ~ 2.53

105

3.16 ~ 3.25

480

7.42 ~ 8.12

Intake Air Temperature Sensor (IATS) #1 [BUILT IN MAFS]

▷ Type: Thermistor type

▷ Specification

Temperature [℃(℉)]

Resistance(㏀)

-40(-40)

35.14 ~ 43.76

-20(-4)

12.66 ~ 15.12

0(32)

5.12 ~ 5.89

20(68)

2.29 ~ 2.55

40(104)

1.10 ~ 1.24

60(140)

0.57 ~ 0.65

80(176)

0.31 ~ 0.37

Boost Pressure Sensor (BPS)

▷ Type: Piezo-resistive pressure sensor type

▷ Specification

Pressure[kPa (kg/cm² / psi)]

Output Voltage (V)

32.5 (0.33 / 4.71)

0.5

70 (0.71 / 10.1)

1.02 ~ 1.17

140 (1.42 / 20.3)

2.13 ~ 2.28

210 (2.14 / 30.4)

3.25 ~ 3.40

270 (2.75 / 39.1)

4.20 ~ 4.35

284 (2.89 / 41.1)

4.5

Intake Air Temperature Sensor (IATS) #2 [BUILT IN BPS]

▷ Type: Thermistor type

▷ Specification

Temperature [℃(℉)]

Resistance(㏀)

-40(-40)

40.93 ~ 48.35

-20(-4)

13.89 ~ 16.03

0(32)

5.38 ~ 6.09

20(68)

2.31 ~ 2.57

40(104)

1.08 ~ 1.21

60(140)

0.54 ~ 0.62

80(176)

0.29 ~ 0.34

Engine Coolant Temperature Sensor (ECTS)

▷ Type: Thermistor type

▷ Specification

Temperature [℃(℉)]

Resistance(㏀)

-40(-40)

48.14

-20(-4)

14.13 ~ 16.83

0(32)

5.79

20(68)

2.31 ~ 2.59

40(104)

1.15

60(140)

0.59

80(176)

0.32

Camshaft Position Sensor (CMPS)

▷ Type: Hall effect type

▷ Specification

Level

Output Pulse (V)

High

5

Low

0

Items

Specification

Air Gap [mm (in.)]

0.5 ~ 1.5 (0.019 ~ 0.059)

Crankshaft Position Sensor (CKPS)

▷ Type: Variable reluctance type

▷ Output Voltage (V): 0 ~ 5V

Items

Specification

Coil Resistance (Ω)

774 ~ 946 [20℃(68℉)]

Accelerator Position Sensor (APS)

▷ Type: Potentiometer type

▷ Specification

Test Condition

Output Voltage (V) [Vref=5V]

APS 1

APS 2

Idle

0.7 ~ 0.8

0.275 ~ 0.475

Fully depressed

3.8 ~ 4.4

1.75 ~ 2.35

Items

Specification

APS 1

APS 2

Potentiometer Resistance (㏀)

0.8 ~ 1.6

0.9 ~ 2.5

Fuel Temperature Sensor (FTS)

▷ Type: Thermistor type

▷ Specification

Temperature [℃(℉)]

Resistance(㏀)

-30(-22)

27.00

-20(-4)

15.00

-10(14)

9.45

0(32)

5.89

20(68)

2.27 ~ 2.73

40(104)

1.17

50(122)

0.83

60(140)

0.60

70(158)

0.43

80(176)

0.30 ~ 0.32

Rail Pressure Sensor (RPS)

▷ Type: Piezo-electricity type

▷ Specification

Test Condition

Rail pressure [bar (MPa / psi)]

Output Voltage (V)

Idle

220 ~ 320 (22 ~ 32 / 3,190 ~ 4,641)

Below 1.7

Fully depressed

1,600 (160 / 23,206)

Approx. 4.5

Lambda Sensor

▷ Type: Zirconia (ZrO2) Type

▷ Specification

λ Value (A/F Ratio)

Pumping Current(A)

0.65

-2.22

0.70

-1.82

0.80

-1.11

0.90

-0.50

1.01

0.00

1.18

0.33

1.43

0.67

1.70

0.94

2.42

1.38

Air (Atmosphere)

2.54

Item

Specification

Heater Resistance (Ω)

2.4 ~ 4.0 [20℃(68℉)]

Exhaust Gas Temperature Sensor (EGTS) #1 FOR VGT

▷ Type: Thermistor type

▷ Specification

Temperature [℃(℉)]

Resistance(㏀)

100(212)

289.0 ~ 481.0

300(572)

5.30 ~ 6.61

600(1,112)

0.35 ~ 0.38

900(1,652)

0.08 ~ 0.09

Exhaust Gas Temperature Sensor (EGTS) #2 FOR DPF

▷ Type: Thermistor type

▷ Specification

Temperature [℃(℉)]

Resistance(㏀)

100(212)

289.0 ~ 481.0

300(572)

5.30 ~ 6.61

600(1,112)

0.35 ~ 0.38

900(1,652)

0.08 ~ 0.09

Differential Pressure Sensor (DPS)

▷ Type: Piezo-electricity type

▷ Specification: Vout = (4.5 - 1.0) / 100 * △P + 1.0 (V)

Differential Pressure [△P] [kPa (kg/cm² / psi)]

Output Voltage (V)

0

1.00

10 (0.1 / 1.45)

1.35

20 (0.2 / 2.90)

1.70

30 (0.3 / 4.35)

2.05

40 (0.4 / 5.80)

2.40

50 (0.5 / 7.25)

2.75

60 (0.6 / 8.70)

3.10

70 (0.7 / 10.10)

3.45

80 (0.8 / 11.60)

3.80

90 (0.9 / 13.00)

4.15

100 (1.0 / 14.50)

4.50

Water Sensor

▷ Specification

Item

Specification

Warning Level (cc)

40 ~ 60

Vehicle Speed Sensor (VSS)

▷ Type: Inductive type

Actuators

Injector

▷ Number: 4

▷ Specification

Items

Specification

Coil Resistance (Ω)

0.215 ~ 0.295 [20℃(68℉)]

Fuel Pressure Regulator Valve

▷ Specification

Items

Specification

Coil Resistance (Ω)

2.6 ~ 3.15 [20℃(68℉)]

Air Control Valve (ACV)

▷ Type : Duty control motor type

▷ Specification

Duty (%)

Throttle Valve Position

5

Open

5 ~ 94

Normal operation (Partially open in proportion to duty value)

94

Closed

94 ~ 95

Maintaining the last valid position

95 ~ 97

Fully closed

Electric EGR Control Valve

▷ Type: Linear solenoid type

▷ Specification

Position sensor

Items

Specification

Coil Resistance (kΩ)

2.4 ~ 5.6 [20℃(68℉)]

Solenoid valve

Item

Specification

Coil Resistance (Ω)

7.5 ~ 8.5 [20℃(68℉)]

VGT Control Solenoid Valve

▷ Specification

Items

Specification

Coil Resistance (Ω)

14.7 ~ 16.1 [20℃(68℉)]

Variable Swirl Control Actuator

▷ Type: Motor Driven (including Position Sensor)

▷ Specification

Motor

Items

Specification

Coil Resistance (Ω)

3.4 ~ 4.4 [20℃(68℉)]

Position Sensor

Items

Specification

Coil Resistance (kΩ)

3.44 ~ 5.16 [20℃(68℉)]

Service Standard

Basic Idle rpm

(After warm up)

A/C OFF

Neutral,N,P-range

810 ± 100 rpm

1-range (Creep)

900 ± 100 rpm

A/C ON

Neutral,N,P-range

810 ± 100 rpm

1-range (Creep)

900 ± 100 rpm

Tightening Torques
Engine Control System

Item

Kgf.m

N.m

lb-ft

ECM installation nuts

0.6 ~ 1.0

5.9 ~ 9.8

4.3 ~7.2

ECM bracket installation bolts

2.0 ~ 3.0

19.6 ~ 29.4

14.5 ~ 21.7

Mass air flow sensor clamp installation bolt

0.3 ~ 0.5

2.9 ~ 4.9

2.2 ~ 3.6

Mass air flow sensor installation bolt

0.4 ~ 0.6

3.9 ~ 5.9

2.9 ~ 4.3

Boost pressure sensor installation bolts

0.7 ~ 1.1

6.9 ~ 10.8

5.1 ~ 8.0

Engine coolant temperature sensor installation

2.0 ~ 4.0

19.6 ~ 39.2

14.5 ~ 28.9

Crankshaft position sensor installation bolt

0.7 ~ 1.1

6.9 ~ 10.8

5.1 ~ 8.0

Camshaft position sensor installation bolt

0.8 ~ 1.0

7.8 ~ 9.8

5.8 ~ 7.2

Rail pressure sensor installation

6.6 ~ 7.6

65.0 ~ 75.0

47.9 ~ 55.3

Lambda sensor installation

4.0 ~ 5.0

39.2 ~ 49.1

28.9 ~ 36.2

Electric EGR control valve installation bolts

2.2 ~ 2.8

21.6 ~ 27.5

15.9 ~ 20.3

Variable swirl control actuator installation bolts

1.0 ~ 1.2

9.8 ~ 11.8

7.2 ~ 8.7

Exhaust gas temperature sensor (For DPF) installation

4.0 ~ 5.0

39.2 ~ 49.1

28.9 ~ 36.2

Exhaust gas temperature sensor (For VGT) installation

4.0 ~ 5.0

39.2 ~ 49.1

28.9 ~ 36.2

Differential pressure sensor bracket installation bolt

0.7 ~ 1.1

6.9 ~ 10.8

5.1 ~ 8.0

Air cotrol valve installation nuts

0.7 ~ 1.1

6.9 ~ 10.8

5.1 ~ 8.0

VGT control solenoid valve bracket installation bolt

0.7 ~ 1.1

6.9 ~ 10.8

5.1 ~ 8.0

Glow plug installation

1.5 ~ 2.0

14.7 ~ 19.6

10.9 ~ 14.5

Pipe (DPS ↔ DPF) installation (DPF side)

3.5 ~ 5.1

34.3 ~ 50.0

25.3 ~ 36.9

Fuel Delivery System

Item

Kgf.m

N.m

lb-ft

Injector clamp installation bolt

2.9 ~ 3.1

28.4 ~ 30.4

21.0 ~ 22.4

Common rail installation bolt

1.5 ~ 2.2

14.7 ~ 21.6

10.9 ~ 15.9

High pressure fuel pump installation bolt

2.0 ~ 2.6

19.6 ~ 25.5

14.5 ~ 18.8

High pressure fuel pipe (Injector ↔ Common Rail) installation nut

2.5 ~ 2.9

24.5 ~ 28.4

18.1 ~ 21.0

High pressure fuel pipe (Common RaiI ↔ High Pressure Fuel Pump) installation nut

2.5 ~ 2.9

24.5 ~ 28.4

18.1 ~ 21.0

Fuel tank installation bolt/nut

4.0 ~ 5.5

39.2 ~ 54.0

28.9 ~ 39.8

Fuel Sender installation bolt

0.2 ~ 0.3

2.0 ~ 2.9

1.4 ~ 2.2

Accelerator pedal module installation bolt

0.8 ~ 1.2

7.8 ~ 11.8

5.8 ~ 8.7

Filler-neck assembly installation screw

0.8 ~ 1.2

7.8 ~ 11.8

5.8 ~ 8.7

Filler-neck assembly bracket installation bolt

0.4 ~ 0.6

3.9 ~ 5.9

2.9 ~ 4.3

Яндекс.Метрика