3.
Remove the battery tray (A).
Use fender covers to avoid damaging painted surfaces.
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
Mark all wiring and hoses to avoid misconnection.
Remove the engine cover and air cleaner assembly. (Refer to "Intake and exhaust system" in EM group)
Remove the ECU and battery. (Refer to "Charging System" in EE group)
Remove the battery tray (A).
Disconnect the vehicle speed sensor connector (B) and the back lamp switch connector (A).
Remove the ground wire by removing a bolt.
Remove the snap pins (A) and clips (B).
Remove the control cable bracket by removing bolts(3ea).
After removing the clip (A) and take off the clutch tube, remove the bracket mounting bolt (B).
Remove the cowl top cover or wiper motor. (Refer to "Windshield Wiper/Washer" in BE group.)
Remove the cowl complete assembly panel (A).
Remove the head lamp.(Refer to "Lighting System" in BE group.)
Using the engine support fixture [Support (A)-SST No.: 09200-1P000, Beam (B)-SST No.: 09200-38001], hold the engine and transaxle assembly safely.
Remove the transaxle upper mounting bolts (A-2ea) and the starter motor mounting bolts (B-2ea).
Remove the transaxle support bracket bolts (A-3ea).
Lifting up the vehicle.
Remove the under cover (A).
Drain the transalxe fluid by removing the drain plug (A).
Disconnect the drive shafts from the transaxle. (Refer to "Front Driveshaft" in DS group)
Remove the CKP sensor (A) by removing a bolt.
Remove the roll stopper bracket by removing bolts(A-1ea,B-2ea).
Remove the clutch release cylinder assembly(A) by removing bolts(B-2ea).
Remove the bolt left in the engine side.
Supporting the transaxle with a jack, remove the transaxle lower mounting bolts(A-3ea, B-2ea).
Lowering the jack slowly, remove the transaxle.
Install the transaxle lower mounting bolts (A-3ea,B-2ea) after fitting the transaxle assembly into the engine assembly.
Tightening torque :
42.2~54.0 N.m (4.3~5.5 kgf.m, 31.1~39.8 lb-ft)
Install the bolt left in the engine side.
Tightening torque :
42.2~54.0 N.m (4.3~5.5 kgf.m, 31.1~39.8 lb-ft)
Install the clutch release cylinder assembly(A) by installing bolts(B-2ea).
Tightening torque :
14.7~21.6 N.m (1.5~2.2 kgf.m, 10.8~15.9 lb-ft)
Install the roll stopper bracket by installing bolts(A-1ea,B-2ea).
Tightening torque :
[A] 107.9~127.5 N.m (11.0~13.0 kgf.m, 79.6~94.1 lb-ft)
[B] 49.1~63.8 N.m (5.0~6.5 kgf.m, 36.2~47.0 lb-ft)
Install the CKP sensor (A) by installing a bolt.
Tightening torque :
7.8~11.8 N.m (0.8~1.2 kgf.m, 5.8~8.7 lb-ft)
Connect the drive shafts to the transaxle. (Refer to "Front Driveshaft" in DS group)
Refill the transaxle fluid through the filler hole. (Refer to Service Adjustment Procedure)
Install the under cover (A).
Install the transaxle support bracket bolts (A-3ea).
Tightening torque :
88.3~107.9 N.m (9.0~11.0 kgf.m, 65.1~79.6 lb-ft)
Install the transaxle upper mounting bolts (A-2ea) the starter motor mounting bolts (B-2ea).
Tightening torque :
[A,B] 42.2~54.0 N.m (4.3~5.5 kgf.m, 31.1~39.8 lb-ft)
Remove the engine support fixture [Support (A)-SST No.: 09200-1P000, Beam (B)-SST No.: 09200-38001] from the vehicle.
Install the head lamp.(Refer to "Lighting System" in BE group.)
Install the cowl complete assembly panel (A).
Install the cowl top cover or wiper motor. (Refer to "Windshield Wiper/Washer" in BE group.)
After installing the bracket mounting bolt (B), install the clutch tube with the clip (A).
Tightening torque :
14.7~21.6 N.m (1.5~2.2 kgf.m, 10.8~15.9 lb-ft)
Install the control cable bracket by installing bolts(3ea).
Tightening torque :
14.7~21.6 N.m (1.5~2.2 kgf.m, 10.8~15.9 lb-ft)
Install the clips (B) and pins (A).
Install the ground wire by installing a bolt.
Connect the vehicle speed sensor connector (B) and the back lamp switch connector (A).
Install the battery tray (A).
Install the ECU and battery. (Refer to "Charging System" in EE group)
Install the engine cover and air cleaner assembly. (Refer to "Intake and exhaust system" in EM group)
