Item | Specification |
Clutch operation method | Hydraulic type |
Clutch disc Type Facing diameter (outside x inside)mm (in.) |
Single dry with diaphragm ● Gasoline 1.4/1.6 : Ø210 × Ø145 (Ø8.2677 × Ø5.7087) ● Diesel 1.4/1.6 : Ø235 × Ø155 (Ø9.2520 × Ø6.1024) |
Clutch cover assembly Type | Diaphragm spring strap |
Clutch release cylinder * I.D. mm (in.) |
20.64 (0.8126) |
Clutch master cylinder * I.D. mm(in.) |
15.87 (0.6248) |
* I.D: Inside diameter
Item | Standard value |
Clutch disc thickness [When free] | Gasoline 1.4/1.6 : 8.3 ± 0.3 mm (0.3268 ± 0.0118 in.) Diesel 1.4/1.6 : 8.3 ± 0.3 mm (0.3268 ± 0.0118 in.) |
Clutch pedal height [With carpet] | 173 mm (6.8110 in.) |
Clutch pedal free play | 6 ~ 13 mm (0.2362 ~ 0.5118 in.) |
Clutch pedal stroke | Gasoline : 140 ± 3mm (5.5118 ± 0.1181 in.) Diesel : 150 ± 3mm (5.9055 ± 0.1181 in.) |
| Limit |
Clutch disc rivet depth | 1.1 mm (0.0433 in.) |
Diaphragm spring end height difference | 0.5 mm (0.0197 in.) |
Clutch master cylinder clearance to piston | 0.15 mm (0.0059 in.) |
Item | N.m | kgf.m | lb-ft | |
Clutch pedal to pedal support member (Clutch pedal bracket) | 16.7 ~ 25.5 | 1.7 ~ 2.6 | 12.3 ~ 18.8 | |
Clutch pedal support member to master cylinder | 5.9 ~ 7.8 | 0.6 ~ 0.8 | 4.3 ~ 5.8 | |
Clutch tube flare nut | 12.8 ~ 16.7 | 1.3 ~ 1.7 | 9.4 ~ 12.3 | |
Clutch tube bracket | 7.8 ~ 9.8 | 0.8 ~ 1.0 | 5.8 ~ 7.2 | |
Clutch release cylinder | 14.7 ~ 21.6 | 1.5 ~ 2.2 | 10.8 ~ 15.9 | |
Clutch release cylinder union bolt | 24.5 ~ 34.3 | 2.5 ~ 3.5 | 18.1 ~ 25.3 | |
Clutch cover assembly | Gasoline(6ea) | 14.7 ~ 21.6 | 1.5 ~ 2.2 | 10.8 ~ 15.9 |
Disesel(9ea) | 11.8 ~ 14.7 | 1.2 ~ 1.5 | 8.7 ~ 10.8 | |
Ignition lock switch nut | 7.8 ~ 9.8 | 0.8 ~ 1.0 | 5.8 ~ 7.2 | |
Items | Specified lubricants | Quantity |
Contact surface of release bearing and fulcrum of clutch release fork | CASMOLY L9508 | As required |
Inner surface of clutch release bearing | CASMOLY L9508 | As required |
Inner surface of clutch release cylinder and outer circumference of piston and cup | Brake fluid DOT 3 or DOT 4 | As required |
Inner surface of clutch disc spline | CASMOLY L9508 | As required |
Inner surface of clutch master cylinder and outer circumference of piston assembly | Brake fluid DOT 3 or DOT 4 | As required |
Clutch master cylinder push rod, clevis pin and washer | Wheel bearing grease SAE J310, NLGI No.2V | As required |
Clutch pedal shaft and bushings | Chassis grease SAE J310a, NLGI No.1 | As required |
Contact portion of release fork to release cylinder push rod | CASMOLY L9508 | As required |
Input shaft spline | CASMOLY L9508 | As required |
