Removal

Use fender covers to avoid damaging painted surfaces.

To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

Mark all wiring and hoses to avoid misconnection.

1.

Remove the air cleaner assembly (A) and the intake hose (B) by removing the bolts and the clamps.

2.

Remove the ECU (A) by removing the bolts(2ea) and the battery (B).

3.

Remove the battery tray by removing the bolts(3ea).

4.

Remove the ground cable by removing a bolt.

5.

Disconnect the inhibitor switch connector (A).

6.

Disconnect the solenoid valve connector (A) and the input speed sensor connector (B).

7.

Disconnect the output speed sensor connector (A).

8.

Remove the shift cable nut (A).

9.

Remove the shift cable bracket bolts(2ea).

10.

Remove the oil level gauge by removing a bracket bolt.

11.

Remove the wire bracket bolt.

12.

Remove the cowl top cover or wiper motor. (Refer to "Windshield Wiper/Washer" in BE group.)

13.

Remove the cowl complete assembly panel (A).

14.

Remove the head lamp.(Refer to "Lighting System" in BE group.)

15.

Using the engine support fixture [Support (SST No.: 09200-1P200), Adaptor (SST No.: 09200-1P100), Beam (SST No.: 09200-38001/3N000)] hold the engine and transaxle assembly safely.

16.

Remove the transaxle upper mounting bolts (A-2ea) and the starter motor mounting bolts (B-2ea).

17.

Remove the transaxle support bracket bolts(3ea).

18.

Lifting up the vehicle.

19.

Remove the front wheels and tires.

20.

Remove the lower arm ball joint mounting nut and the stabilizer link mounting nut from the front knuckles.

(Refer to "Front suspension system" in SS group)

21.

Remove the under shield covers.

22.

Drain the transalxe fluid by removing the drain plug.

23.

Remove the oil cooler hoses by moving clamps.

24.

Disconnect the drive shafts from the transaxle. (refer to Front Driveshaft in DS group)

25.

Remove the bracket.

26.

Remove the CKP sensor by removing a bolt.

27.

Install the transaxle jack.

28.

Remove the roll stopper bracket by removing bolts(A-1ea, B-2ea).

29.

Remove the plastic dust cover.

30.

Remove the torque converter mounting bolts(3ea) by rotating the crankshaft.

31.

Remove a bolt left in the engine side.

Tightening torque :

45~55 Nm (4.5~5.5 kgf.m, 32.5~39.8 lb-ft)

32.

Supporting the transaxle with a jack, remove the transaxle lower mounting bolts(4ea).

33.

Lowering the jack slowly, remove the transaxle.

Installation
1.

Install the transaxle lower mounting bolts(4ea) after fitting the transaxle assembly into the engine assembly.

Tightening torque :

45~55 Nm (4.5~5.5 kgf.m, 32.5~39.8 lb-ft)

2.

Install a bolt left in the engine side.

Tightening torque :

43~55 Nm (4.3~5.5 kgf.m, 31.1~39.8 lb-ft)

3.

Install the torque converter mounting bolts(3ea) by rotating the crankshaft.

Tightening torque :

46~53 Nm (4.6~5.3 kgf.m, 33.3~38.3 lb-ft)

4.

Install the plastic dust cover.

5.

Install the roll stopper bracket by installing bolts(A-1ea,B-2ea).

Tightening torque :

[A] 90~110 Nm (9~11 kgf.m, 65~79 lb-ft)

[B] 50~65 Nm (5.0~6.5 kgf.m, 36.2~47.0 lb-ft)

6.

Install the CKP sensor by installing a bolt.

7.

Install the bracket.

8.

Connect the drive shafts to the transaxle. (Refer to "Front Driveshaft" in DS group)

9.

Install the oil cooler hoses by moving clamps.

10.

Install the under shield cover.

11.

Install the lower arm ball joint mounting nut and the stabilizer link mounting nut to the front knuckles.

(Refer to "Front suspension system" in SS group)

12.

Install the front wheels and tires. (Refer to "installation" in SS group)

13.

Install the transaxle support bracket bolts(3ea).

Tightening torque :

70~95 Nm (7.0~9.5 kgf.m, 50.6~68.7 lb-ft)

14.

Install the transaxle upper mounting bolts (A-2ea) the starter motor mounting bolts (B-2ea).

Tightening torque :

[A] 60~80 Nm (6.0~8.0 kgf.m, 43.4~57.9 lb-ft)

[B] 43~55 Nm (4.3~5.5 kgf.m, 31.1~39.8 lb-ft)

15.

Remove the engine support fixture [Support (SST No.: 09200-1P200), Adaptor (SST No.: 09200-1P100), Beam (SST No.: 09200-38001/3N000)] from the vehicle.

16.

Install the head lamp.(Refer to "Lighting System" in BE group.)

17.

Install the cowl complete assembly panel (A).

18.

Install the cowl top cover or wiper motor. (Refer to "Windshield Wiper/Washer" in BE group.)

19.

Install the wire bracket bolt.

20.

Install the oil level gauge by installing a bracket bolt.

21.

Install the shift cable bracket bolts(2ea).

22.

Install the control cable bracket by installing a nut (A).

Tightening torque :

10~14 Nm (1.0~1.4 kgf.m, 7.2~10.1 lb-ft)

23.

Connect the output speed sensor connector (A).

24.

Connect the solenoid valve connector (A) and the input speed sensor connector (B).

25.

Connect the inhibitor switch connector (A).

26.

Install the ground wire by installing a bolt.

27.

Install the battery tray by installing the bolts(3ea).

28.

After installing the battery (B), install the ECU (A) by installing the bolts(2ea) and a nut.

29.

Install the air cleaner assembly (A) and the intake hose (B) by installing the bolts and the clamps.

30.

After completing the installation perform the following procedure;

A.

Adjust the shift cable.

B.

Refill the transaxle fluid.

C.

Clean the battery posts and cable terminals with sandpaper and grease them to prevent corrosion before installing.

note

When replacing the automatic transaxle, reset the automatic transaxle's values by using the High- Scan Pro.

1.

Connect the Hi-Scan Pro connector to the data link connector under the crash pad and power cable to the cigar jack under the center facia.

2.

Turn the ignition switch on and power on the Hi-Scan Pro.

3.

Select the vehicle's name.

4.

Select 'AUTOMATIC TRANSAXLE'.

5.

Select 'RESETTING AUTO T/A VALUES' and perform the procedure

6.

Perform the procedure by pressing F1 (REST).

Яндекс.Метрика