Drain engine coolant.
Remove the engine cover.
Disconnect the battery negative terminal (A).
Remove the air cleaner assembly.
Disconnect the MAFS (Mass Air Flow Sensor) connector (B).
Remove the breather hose (C).
Remove the air hose (D).
Tightening torque :
2.9 ~ 4.9N.m (0.3 ~ 0.5kgf.m, 2.2 ~ 3.6lb-ft)
Remove the air cleaner assembly (E) after removing 3 bolts.
Tightening torque :
7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)
Disconnect the boost pressure sensor connector (A).
Disconnect the intercooler hoses (B).
Tightening terque :
4.9 ~ 6.9N.m (0.5 ~ 0.7kgf.m, 5.1 ~ 6.6 lb-ft)
It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.
The clip wing must be located on the position mark of hose and must not run over it.
The paint marking of hose must be in line with the protrusion of the intercooler.
The groove of hose must be in line with the stopper of the pipe or throttle body.
The band must be located on the position mark of hose and must not run over it.
Tighten the torque control cap until it separated. If a torque control cap has already removed, tighten the screw at the specified torque.
Remove the front bumper assembly. (Refer to Bumper in BD group)
Remove the intercooler assemlby mounting bracket bolts (A).
Tightening terque :
6.9 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 8.0lb-ft)
Remove the intercooler assemlby (B).
Installation is the reverse order of removal.
