Replacement
Door Trim Replacement
note

Take care not to scratch the door trim and other parts.

Put on gloves to protect your hands.

1.

Remove the door delta inner cover (A).

2.

After loosening the mounting screws, then remove the door trim (A).

3.

Disconnect the inside handle cable (A).

4.

Disconnect the power window connector (B).

5.

Installation is the reverse of removal.

note

Make sure connectors are connected properly and each rod is connected securely.

Make sure the door lock and opens properly.

Replace ant damaged clips.

Door Window Regulator Handle Replacement
1.

Push the clip (C) using a piece of cloth (B), and then remove the door window regulator handle (A).

[ Manual type only]

2.

Installation is the reverse of removal.

Inside Handle Replacement
1.

Remove the door trim.

2.

After loosening the door inside handle mounting screws, then remove the door inside handle (A).

3.

Installation is the reverse of removal.

Glass Replacement
note

Put on gloves to protect your hands.

1.

Remove the door trim.

2.

Remove the door belt inner weatherstrip (A).

3.

After loosening the mounting screws, then remove the delta cover (A).

4.

Loosen the rear channel (A), mounting bolt and nut.

Tightening torque :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

5.

Remove the glass mounting plug hole.

caution

Using the door switch to align the mounting hole with the hole on the door glass.

If it is impossible, align the hole by hand after removing the motor.

Be careful not to drop to glass and scratch the glass surface.

6.

Carefully adjust the glass (A) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot.

Tightening torque :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

7.

Installation is the reverse the removal.

A.

Roll the glass up down to see if it move freely without binding

B.

Adjust the position of the glass as needed.

C.

Make sure the door lock and opens properly.

D.

Replace ant damaged clips

Speaker Replacement
1.

Remove the door trim.

2.

Drill out the rivets to remove the speaker (A).

3.

Disconnect the speaker connector (B).

4.

Installation is the reverse of removal.

note

Use sheet metal screws to secure the speaker.

Power Window Motor Replacement
1.

Remove the door trim.

2.

Disconnecting the power window motor connector (B).

3.

After loosening the mounting screws, then remove the power window motor (A).

4.

Installation is the reverse of removal.

note

The area of rotational parts and springs should be applied with sufficient grease.

Roll the glass up down to see if it move freely without binding.

Outside Handle Replacement
1.

Remove the hole plug (B).

2.

After loosening the mounting bolt, then remove the outside handle cover (A).

Tightening torque :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

3.

Remove the outside handle (A) by sliding it rearward.

4.

Remove the outside handle pad (A).

5.

Installation is the reverse of removal.

note

Make sure the door lock and open properly.

Door Module Assembly Replacement
1.

Remove the following parts.

A.

Door trim

B.

Window glass

C.

Outside handle

2.

Loosen the mounting screw (A).

3.

Loosen the rear channel (A), mounting bolts and nut.

Tightening torque :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

4.

After loosening the door module mounting bolts, then remove the door module (A).

Tightening torque :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

5.

Disconnect the connector (B).

6.

Detach the clips, then remove the wiring harness(C).

7.

Installation is the reverse of removal.

note

The area of whole parts should be applied with sufficient grease.

Make sure the connector is plugged in properlyand each rod is connected securely.

Make sure the door lock and open properly.

Door Weaterstrip Replacement
1.

Loosen the checker mounting bolts.

2.

Detach the clips, then remove the door side weatherstrip (A).

3.

Installation is the reverse the removal.

Adjustment
Glass Adjustment
note

Check the glass run channel for damage or deterioration, and replace them necessary.

1.

Remove the following parts.

A.

Door trim

2.

Carefully move the glass (A) until you can see theglass mounting bolt, then loosen them.

3.

Check that the glass moves smoothly.

4.

Raise the glass fully, and check for gaps.

Check that the glass contacts the glass run channel evenly.

Door Striker Adjustment

Make sure the door latches securely without slamming it. If necessary adjust the striker (A): The striker nuts are fixed. The striker can be fine adjusted up or down, and in or out.

1.

Loosen the screws (B), then insert a shop towel between the body and striker.

Tightening torque :

(B): 16.7 ~ 21.6 N.m (1.7 ~ 2.2 kgf.m, 12.3 ~ 15.9 lb-ft)

2.

Lightly tighten the screws.

3.

Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer.

Do not tap the striker too hard.

4.

Loosen the screws and remove the shop towel.

5.

Lightly tighten the screws.

6.

Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.

Door Position Adjustment
note

After installing the door, check for a flush fit with theBody, then check for equal gaps between the front,Rear, and bottom, door edges and the body. Checkthat the door and body edges are parallel. beforeAdjusting, replace the mounting bolts.

1.

Place the vehicle on a firm, level surface when adjusting the doors.

2.

Check that the door and body edges are parallel.

3.

Adjust at the hinges (A) :

A.

Loosen the door mounting bolts slightly, and move the door IN or OUT until it aligns flush with the body.

B.

Loosen the hinge mounting bolts slightly, and move the door BACKWARD or FORWARD, UP or DOWN as necessary to equalize the gaps.

C.

Place a shop towel on the jack to prevent damage to the door when adjusting the door.

(Special service tool : 09793-21000)

Tightening torque :

(B) : 33.4 ~ 41.2 N.m (3.4 ~ 4.2 kgf.m, 24.6 ~ 30.4 lb-ft)

(C) : 21.6 ~ 26.5 N.m (2.2 ~ 2.7 kgf.m, 15.9 ~ 19.5 lb-ft)

4.

Grease the pivot portions of the hinges indicated.

5.

Check for water leaks.

Яндекс.Метрика