4.
Disconnect the battery positive wiring (A) and then remove the diesel box (B).
Engine removal is not required for this procedure.
Use fender covers to avoid damaging painted surfaces.
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
Mark all wiring and hoses to avoid misconnection.
Remove the engine cover.
Disconnect the battery negative terminal.
Remove the cylinder head cover.
(Refer to Cylinder Head Assembly - “Cylinder Head Cover”)
Disconnect the battery positive wiring (A) and then remove the diesel box (B).
Remove the under cover.
Remove the RH side front wheel.
Remove the drive belt.
(Refer to Timing System - “Drive Belt”)
Remove the water pump pulley.
(Refer to Cooling System - "Water Pump")
Remove the idler (#1, #2).
(Refer to Timing System - “Idler”)
Remove the drive belt auto tensioner.
(Refer to Timing System - “Drive Belt Tensioner”)
Remove the crankshaft damper pulley.
(Refer to Timing System - “Crankshaft Damper Pulley”)
Remove the A/C compressor.
(Refer to Heating, Ventilation, Air Conditioning - "Compressor")
Fix the engine to the engine support fixture.
Remove the cowl top cover and the cowl complete assembly panel.
(Refer to Body (Interior and Exterior) - "Cowl Top Cover")
Remove the head lamps.
(Refer to Body Electrical System - "Head Lamps")
Install the engine support fixture and adapter (SST : 09200-38001, 09200-1P000) on the engine room.
Fix the engine to the engine support fixture using the engine hanger.
Remove the jack from the engine oil pan.
Remove the roll rod bracket (A).
Tightening torque
Bolts (B):
49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
Nut (C):
107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.0 lb-ft)
Remove the oil pan and oil strainer.
(Refer to Lubrication System - “Oil Pan”)
Remove the engine mounting bracket (A).
Tightening torque :
49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
Remove the timing chain cover (A).
Remove thoroughly sealant and oil etc left at the sealing surface after remove the chain cover and oil pan. (If any impurities are left at the sealing face, oil may leak after reassembly even with the sealant application.)
Apply liquid gasket evenly to the mating surface of timing chain cover.
Standard liquid gasket : LOCTITE 5900, LOCTITE 5900H, THREE BOND 1217H
Check that the mating surfaces are clean and dry before applying liquid gasket.
Assemble the timing chain cover in 5 minutes after applying the liquid gasket.
Apply liquid gasket in a 3mm wide bead without discontinuity.
Install the timing chain cover (A).
Tightening torque
Bolt (B, C, F) :
19.6 ~ 26.5 N.m (2.0 ~ 2.7 kgf.m, 14.5 ~ 19.5 lb-ft)
Bolt (D, E) :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
Bolt (G) :
42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
Install the other parts reverse order of removal.
